Power distribution cables present a unique challenge to electrical wire interconnect system engineers. Typically fabricated from stiff, non-flexible conductors and jackets with extremely large bend radii, such cables are heavy, hard to route, and prone to insulation damage from weathering and abrasion. TurboFlex® power distribution cables — and complex high-voltage cable assemblies — are constructed from high strand-count rope-lay inner conductors made with tin, nickel, or silver-plated copper, nickel-plated aluminum, or bare copper. These highly-flexible conductors, combined with Glenair's high-performance Duralectric™ insulation result in cables ideally suited for applications where flexibility, durability, and weight reduction are required. The signature Duralectric™ insulation compound provides outstanding resistance to temperature extremes, ozone exposure, caustic chemicals including jet fuel, gamma radiation, and other forms of environmental and mechanical damage. Long life and performance are critical in power distribution applications. TurboFlex, with its flexible conductors and Duralectric™ jacketing delivers both.
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- .125" Duralectric D insulation for 4500 VAC, 6300 VDC rating
- Service temperature range -65° to +200°C (consult factory for excursions beyond +200°C)
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- .093" Duralectric D insulation for 3500 VAC, 4900 VDC rating
- Service temperature range -65° to +200°C (consult factory for excursions beyond +200°C)
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- .062" Duralectric D insulation for 3000 VAC, 4200 VDC rating
- Service temperature range -65° to +200°C (consult factory for excursions beyond +200°C)
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- .032" Duralectric D insulation for 2000 VAC, 2800 VDC rating
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TurboFlex M, with mil-spec conductor per AS29606 provides flight heritage and the stiffness required in some installations, while Duralectric D Insulation provides more flexibility than standard mil-spec wire. 725-2875 VAC, 2450-6750 VDC-rated performance.
- TurboFlex M
AS22759 Type Conductor with Duralectric D Insulation
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TurboFlex M, with mil-spec conductor per AS29606 provides flight heritage and the stiffness required in some installations, while Duralectric D Insulation provides more flexibility than standard mil-spec wire. 725-2875 VAC, 2450-6750 VDC-rated performance.
- TurboFlex M
AS22759 Type Conductor with Duralectric D Insulation and Jacket and Braided EMI Shielding
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TurboFlex M, with mil-spec conductor per AS29606 provides flight heritage and the stiffness required in some installations, while Duralectric D Insulation provides more flexibility than standard mil-spec wire. 725-2875 VAC, 2450-6750 VDC-rated performance.
Fabric overbraid provides abrasion and temperature protection.
- TurboFlex M
AS22759 Type Conductor with Duralectric D, Shield, and Fabric Overbraid
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- .016" Duralectric D insulation for 1000 VAC rating
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- Inner Duralectric D insulation, outer Duralectric D jacket for abrasion protection.
- If outer jacket is damaged, insulation color shows through providing immediate visual indication of damage.
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- Metallic braided shield provides grounding for high-power applications.
- Inner black .093" Duralectric D Insulation to protect the conductor, surrounded with a metallic braided shield, with an outer .093" jacket for overall cable protection.
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- Metallic braided shield provides grounding for high-power applications.
- Inner black Duralectric D insulation to protect the conductor, surrounded with a metallic braided shield, with an outer jacket for overall cable protection.
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- Metallic braided shield provides grounding for high-power applications.
- Inner black thin-wall Duralectric D insulation to protect the conductor, surrounded with a metallic braided shield, with an outer thin-wall jacket for overall cable protection.
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- Metallic braided shield provides grounding for high-power applications.
- Inner black ultra thin-wall Duralectric D insulation to protect the conductor, surrounded with a metallic braided shield, with an outer ultra thin-wall jacket for overall cable protection.
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- Glenair microfilament braided shield (ArmorLite™ or AmberStrand) provides lightweight grounding.
- Black Duralectric D insulation to protect the conductor, surrounded with a lightweight microfilament braided shield, with an outer jacket for overall cable protection.
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- Glenair microfilament braided shield (ArmorLite™ or AmberStrand) provides lightweight grounding.
- Black Duralectric D insulation to protect the conductor, surrounded with a lightweight microfilament braided shield, with an outer jacket for overall cable protection.
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- Glenair microfilament braided shield (ArmorLite™ or AmberStrand) provides lightweight grounding.
- Black Duralectric D insulation to protect the conductor, surrounded with a lightweight microfilament braided shield, with an outer jacket for overall cable protection.
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- Glenair microfilament braided shield (ArmorLite™ or AmberStrand) provides lightweight grounding.
- Black Duralectric D insulation to protect the conductor, surrounded with a lightweight microfilament braided shield, with an outer jacket for overall cable protection.
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- Fabric overbraid provides abrasion and temperature protection. Choose the appropriate braid with the selection guide table at right.
- Voltage rating is dependent on insulation wall thickness, select per application requirements.
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- High-voltage / high-power configuration: Triple-layer primary insulation construction (Duralectric C, Duralectric D, Duralectric C) for high voltage stress control with ArmorLite shield and Duralectric Light outer jacket for optimal power-to-weight ratio
- Peel-off outer Duralectric C semiconductive layer for highly consistent and reliable tool-free terminations
- Partial Discharge Inception Voltage (PDIV, > 5 pC) = 4.4 kVAC
- Partial Discharge Extinction Voltage (PDEV, < 5 pC) = 3.8 kVAC
- For PDIV/EV altitude and bend radius derating, see GT-22-274
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- TurboFlex with weight-saving Duralectric L (light) insulation: 30% lighter than original Duralectric, best abrasion resistance, same great fluid/fire resistance as original Duralectric
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- TurboFlex with Duralectric K insulation for low-temperature tolerance and gamma radiation resistance
- Ultra Low Temp Flexibility to -110°C (163 Kelvin)
- Bend Radius is 3X the outer diameter
- Perfect for spacecraft, satellites, nuclear environments
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- TurboFlex with Duralectric D insulation and Duralectric F jacket for fire resistance and outstanding immersion performance in fuel and harsh fluids
- Resistant to jet fuels and oils and flexible to -65°C
- Suited for harsh environments that require low temp flex such as aircraft and ground vehicle fuel systems
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- Duralectric D Insulation (.035" – .100")
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- 3-phase symmetric power cable with segmented ground drain wires for Variable Frequency Drive applications
- Bend Radius is 4X the outer diameter
- Optional high-temperature tolerant Nomex®braid, -65° to +240°C rated
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- 3-phase unbalanced power cable with full-size ground for Variable Frequency Drive applications
- Bend Radius is 4X the outer diameter
- Optional high-temperature tolerant Nomex®braid, -65° to +240°C rated
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- 3-phase unbalanced power cable with full size ground and signal cable for Variable Frequency Drive applications
- Bend Radius is 4X the outer diameter
- Optional high-temperature tolerant Nomex®braid, -65° to +240°C rated
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- For weight savings: all the benefits of TurboFlex wire and Duralectric D insulation with lightweight aluminum core conductor
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- For weight savings: all the benefits of TurboFlex wire and Duralectric D insulation with lightweight aluminum core conductor
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- For weight savings: all the benefits of TurboFlex wire and Duralectric D insulation with lightweight aluminum core conductor
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- For weight savings: all the benefits of TurboFlex wire and Duralectric D insulation with lightweight aluminum core conductor
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- Metallic braided shield provides grounding for high-power applications.
- Black .093" Duralectric D insulation to protect the conductor, surrounded with a metallic braided shield, with an outer .093" jacket for overall cable protection.
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- For weight savings: all the benefits of TurboFlex wire and Duralectric D jacketing with lightweight aluminum core conductor
- Metallic braided shield provides grounding for high-power applications.
- Inner black Duralectric D insulation to protect the conductor, surrounded with a metallic braided shield, with an outer jacket for overall cable protection.
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- For weight savings: all the benefits of TurboFlex wire and Duralectric D jacketing with lightweight aluminum core conductor
- Metallic braided shield provides grounding for high-power applications.
- Black Duralectric D insulation to protect the conductor, surrounded with a metallic braided shield, with an outer jacket for overall cable protection.
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- For weight savings: all the benefits of TurboFlex wire and Duralectric D jacketing with lightweight aluminum core conductor
- Metallic braided shield provides grounding for high-power applications.
- Black Duralectric D insulation to protect the conductor, surrounded with a metallic braided shield, with an outer jacket for overall cable protection.
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- Glenair microfilament braided shield (ArmorLite™ or AmberStrand) provides lightweight grounding.
- Black Duralectric D insulation to protect the conductor, surrounded with a lightweight microfilament braided shield, with an outer jacket for overall cable protection.
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- Weight-saving aluminum core conductor
- Glenair microfilament braided shield (ArmorLite™ or AmberStrand) provides lightweight grounding.
- Black Duralectric D insulation to protect the conductor, surrounded with a lightweight microfilament braided shield, with an outer jacket for overall cable protection.
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- Weight-saving aluminum core conductor
- Glenair microfilament braided shield (ArmorLite™ or AmberStrand) provides lightweight grounding.
- Black Duralectric D insulation to protect the conductor, surrounded with a lightweight microfilament braided shield, with an outer jacket for overall cable protection.
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- Weight-saving aluminum core conductor
- Glenair microfilament braided shield (ArmorLite™ or AmberStrand) provides lightweight grounding.
- Black Duralectric D insulation to protect the conductor, surrounded with a lightweight microfilament braided shield, with an outer jacket for overall cable protection.
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- Fabric overbraid provides abrasion and temperature protection. Choose the appropriate braid with the selection guide table at right.
- Voltage rating is dependent on insulation wall thickness, select per application requirements.
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- TurboFlex with Duralectric L (light) insulation and aluminum conductor for lightest weight and best abrasion resistance.
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