TurboFlex® Flexible Power Distribution Cables

TurboFlex® Flexible Power Distribution Cables

Ultra-Flexible, Ultra-Durable Power Feeder Cable

Series 96

Power feeder cables present a unique challenge to electrical wire interconnect system engineers. Typically fabricated from stiff, non-flexible conductors with extremely large bend radii, such cables are heavy, hard to route, and prone to jacket damage from weathering and abrasion. TurboFlex® flexible power distribution cables are constructed from high strand-count rope lay inner conductors made with tin-, nickel- and silver-plated copper. These highly-flexible conductors, combined with Glenair's high-performance jacketing result in cables ideally suited for applications where flexibility, durability, and weight reduction are required.

Amazingly durable — especially in cold weather — TurboFlex® cable is jacketed with Glenair's innovative Duralectric™ insulation compound that provides outstanding low smoke zero halogen resistance to temperature extremes, ozone exposure, caustic chemicals including jet fuel, gamma radiation, and other forms of environmental and mechanical damage. Long life and performance are critical in power distribution applications. TurboFlex®, with its flexible conductors and durable jacketing delivers both.

TurboFlex® Cables 1 TurboFlex® Cables 2 TurboFlex® Cables 3

Reference

Performance Specifications

Glenair Power Connectors for use with TurboFlex® Cable

TurboFlex® Interconnect Systems/Assemblies

Slideshow Presentation

Related Catalogs

TurboFlex® Insulation Stripping Procedure

TurboFlex® Flexible Power Distribution Cables

TurboFlex® Flexible Power Distribution Cables

Ultra-Flexible, Ultra-Durable Power Distribution Cable. Series 96.

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With Duralectric™ D Jacket, .125" Wall, 4500 VAC, 961-001

961-001
With Duralectric™ D Jacket, .125" Wall, 4500 VAC

With Duralectric™ D Jacket, .093" Wall, 3500 VAC, 961-002

961-002
With Duralectric™ D Jacket, .093" Wall, 3500 VAC

With Duralectric™ D Jacket, .062" Wall, 3000 VAC, 961-003

961-003
With Duralectric™ D Jacket, .062" Wall, 3000 VAC

With Duralectric™ D Jacket, .032" Wall, 2000 VAC, 961-004

961-004
With Duralectric™ D Jacket, .032" Wall, 2000 VAC

With Duralectric™ D Jacket, Lightweight Aluminum Conductor, .025" Wall, 1750 VAC, 961-010

961-010
With Duralectric™ D Jacket, Lightweight Aluminum Conductor, .025" Wall, 1750 VAC

  • For weight savings: all the benefits of TurboFlex wire and Duralectric D jacketing with lightweight aluminum core conductor
With Dual-Layer Duralectric™ D / L Jacketing, .062" Wall, 3000 VAC, 961-035

961-035
With Dual-Layer Duralectric™ D / L Jacketing, .062" Wall, 3000 VAC

  • Inner Duralectric D jacket, outer Duralectric L jacket for abrasion protection
  • If outer jacket is damaged, inner jacket color shows through providing immediate visual indication of damage
With Duralectric™ D Jacket and Fabric Overbraid for Abrasion / Temperature Protection, 961-044

961-044
With Duralectric™ D Jacket and Fabric Overbraid for Abrasion / Temperature Protection

  • Fabric overbraid provides abrasion and temperature protection.
With Duralectric™ D Jacket, Metallic Braided Shielding for Grounding in High-Power Applications, 3000VAC, 961-007

961-007
With Duralectric™ D Jacket, Metallic Braided Shielding for Grounding in High-Power Applications, 3000VAC

  • Metallic braided shield provides grounding for high-power applications. 961-007 features an inner black Duralectric D jacket to protect the conductor, surrounded with the metallic shield, with an outer jacket for overall cable protection.
With Duralectric™ D Jacket, Metallic Braided Shielding for Grounding in High-Power Applications, 2000VAC, 961-129

961-129
With Duralectric™ D Jacket, Metallic Braided Shielding for Grounding in High-Power Applications, 2000VAC

  • Metallic braided shield provides grounding for high-power applications. 961-129 features an inner black Duralectric D jacket to protect the conductor, surrounded with the metallic shield, with an outer jacket for overall cable protection.
With Dual Duralectric™ D Jacket, Conductive Silicone, and Metallic Braided Shielding for High-Voltage/High-Power Applications, 961-056

961-056
With Dual Duralectric™ D Jacket, Conductive Silicone, and Metallic Braided Shielding for High-Voltage/High-Power Applications

  • Dual layers of Duralectric and conductive silicone plus a metallic braided shield layer for high-voltage, high-power applications
  • Partial Discharge Initiation Voltage (PDIV) at 5 pC = 13.5 kVAC
  • Partial Discharge Extinction Voltage (PDEV) at 5 pC = 12 kVAC
  • DWV = 28 kVAC, 148 kVDC
  • IR > 2 TOhm
With Duralectric™ L Jacket for Weight Savings and Best Abrasion Resistance, 961-041

961-041
With Duralectric™ L Jacket for Weight Savings and Best Abrasion Resistance

  • TurboFlex with weight-saving Duralectric L (light) jacket: 25% lighter than original Duralectric, best abrasion resistance, same great fluid/fire resistance as original Duralectric
Maximum Weight Saving with Duralectric™ L Jacket and Aluminum Conductor, Best Abrasion Resistance, 961-042

961-042
Maximum Weight Saving with Duralectric™ L Jacket and Aluminum Conductor, Best Abrasion Resistance

  • TurboFlex with Duralectric L (light) jacket and aluminum conductor for lightest weight and best abrasion resistance
With Duralectric™ K Jacket for Low-Temperature Tolerance and Gamma Radiation Resistance, 961-033

961-033
With Duralectric™ K Jacket for Low-Temperature Tolerance and Gamma Radiation Resistance

  • TurboFlex with Duralectric K jacket for low-temperature tolerance and gamma radiation resistance
  • Ultra Low Temp Flexibility to -110°C (163 Kelvin)
  • Perfect for spacecraft, satellites, nuclear environments
With Dual Duralectric™ D / F Jacket, for Continuous Immersion in Fuel, Diesel, Lubricants, and Solvents; Fire Resistant, 961-051

961-051
With Dual Duralectric™ D / F Jacket, for Continuous Immersion in Fuel, Diesel, Lubricants, and Solvents; Fire Resistant

  • TurboFlex with dual jacketing, Duralectric F outside and Duralectric D inside, for fire resistance and outstanding immersion performance in fuel and harsh fluids
  • Resistant to jet fuels and oils and flexible to -65°C
  • Suited for harsh environments that require low temp flex such as aircraft and ground vehicle fuel systems
961-065 Ultra-flexible power distribution cable, UL recognized, with Duralectric™ D Jacket, 1000 VAC

961-065

Ultra-flexible power distribution cable
UL recognized, with Duralectric™ D Jacket, 1000 VAC
Crimp Terminal Lugs for TurboFlex Cable, 851-005

851-005
Crimp Terminal Lugs for TurboFlex Cable

Aircraft Power Interconnect Technology

  • Glenair 851 Series crimp terminal lugs are constructed from precision-machined high-conductivity copper alloy, purpose-built to fit TurboFlex high-flexibility power distribution cable
  • Performance far exceeds commonly-used stamped and formed mil spec lugs