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CODE RED™ Lightweight Hermetic Sealing Connectors

CODE RED™ Lightweight Hermetic Sealing Connectors

"Mission-Critical" Hermetic Sealing with 1x10-7 Leak-Rate Performance, Lower Electrical Resistance and Lighter Weight

Hermetically-sealed interconnects used in vacuum or high-altitude applications prevent moisture and other contaminants from damaging sensitive electronic equipment. Glass-to-metal hermetic sealing has been the gold standard in the aerospace and petrochemical industries for decades due to the strength and long-term durability of the materials used. But glass-to-metal seal hermetics come with a big price tag in both weight and electrical resistance.

CODE RED™ is an innovative sealing encapsulant and application process — invented by Glenair — that provides durable hermetic sealing in a lightweight aluminum package. CODE RED™ allows for the use of conventional gold-plated copper alloy contacts, significantly improving electrical performance. CODE RED™ hermetic connectors are available now in Glenair SuperNine® (D38999 Series III type metal and composite), Series 80 Mighty Mouse, M24308 D-Sub, and MIL-DTL-83513 Micro-D; and deliver reliable, life-of-system 1x10-7 max leak-rate hermetic sealing. Special non-magnetic (zero residual magnetism) versions are also available, consult factory.

Product Datasheet

Test Reports and Technical Information

Related Catalog

CODE RED™

Series 23 SuperNine® CODE RED, Sealed Lightweight Hermetic Receptacle (MIL-DTL-38999 Type) Qualification Test Report

Presentation Video

Lightweight, Low Resistance

  • Full hermetic sealing, 1x10-7 in a lightweight aluminum shell with low electrical resistance gold-plated copper contacts
  • Meets NASA outgassing requirements, as well as aerospace temperature and corrosion resistance standards
  • Operating temperature -65°C to +200°C
  • Available today in Series 806 Mil-Aero, M24308/9 D-Sub and D38999/23 glass-to-metal seal hermetics
  • Significant weight savings — up to +50%
  • Order-of-magnitude improvement in current carrying capacity and electrical resistance compared to Kovar/Inconel solutions
CODE RED™ Testing and Validation

Hermetic Connectors, Glass-to-Metal, and CODE RED Encapsulant-to Metal Sealing – SuperNine® Advanced Performance MIL-DTL-38999 Series III Type

mil-dtl-38999

Hermetic Connectors, Glass-to-Metal, and CODE RED Encapsulant-to Metal Sealing – SuperNine® Advanced Performance MIL-DTL-38999 Series III Type

Box, Wall, and Solder Mount Glass-Seal Hermetics for High-Pressure/Low-Leak Applications — Plus Special Crimp Contact and Lightweight CODE RED Hermetic Solutions all IAW MIL-DTL-38999 Series III and Series I Types

  • SuperNine Lightweight Hermetic Connectors with CODE RED Encapsulant
    MIL-DTL-38999 Series III Type
  • SuperNine CODE RED Lightweight Hermetic Receptacle
    MIL-DTL-38999 Series I Type

Mighty Mouse CODE RED™ Lightweight Hermetic Connectors

Reference

Related Glenair Catalog

CODE RED Light Weight Hermetic Receptacles, Solder Cup or PC Tail, 801-140

801-140
CODE RED Light Weight Hermetic Receptacles, Solder Cup or PC Tail

Series 801 Lightweight Hermetic Receptacles

Feature an advanced hermetic encapsulant seal for a leak rate performance of 1 x 10-7 ccHe/second. Encapsulant seal allows for the use of copper alloy­ / gold plated contacts for improved performance over nickel-iron contacts typically found in glass-to-metal sealed connectors. Modified double-start stub ACME mating thread for improved protection against cross-mating and thread damage. Four shell styles — jam-nut, square flange, solder mount and weld mount available. Solder cup or PC tail contacts for attachment to flex or rigid circuit boards. Contact factory regarding use in liquid environments.

  • Jam-Nut Mount Receptacle - Shell STyle 07
  • Front or Rear, Square Flange Mount - Shell Style 02
  • Weld Mount Receptacle - Shell Style 13
Light Weight, Hermetic Jam-Nut Mount Receptacles with PC Tails or Solder Cups, 804-140

804-140
Light Weight, Hermetic Jam-Nut Mount Receptacles with PC Tails or Solder Cups

CODE RED Light Weight Hermetic Panel Mount Receptacles

Quick Disconnect Series 804 Hermetic Connectors feature aluminum shells with advanced encapsulant sealing technology and gold-plated copper contacts. Contacts are factory-installed and non-removable. Choose solder cup or PC Tail terminals. Front or rear jam-nut panel mount versions available. Select front panel mount to reduce snagging and lower profile, or choose rear panel mount style where space within a box enclosure is limited. 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. Operating temperature range of -65°C to +200° C. Coil spring securely retains mating plug connector and provides low shell-to-shell resistance for excellent EMI shielding. Not for use in liquid environments.

  • Jam-Nut, Rear Panel Mount Receptacle - Shell Style 07
  • Jam-Nut, Front Panel Mount Receptacle - Shell Style 00
Code Red Lightweight, Hermetic Jam-Nut Receptacle with PC Tails or Solder Cup Contacts, 805-140

805-140
Code Red Lightweight, Hermetic Jam-Nut Receptacle with PC Tails or Solder Cup Contacts

Series 805 Code Red Hermetic Receptacles feature solder cup contacts for direct wire attachment or PC tails for PC board termination. Signature encapsulant allows for use of standard gold plated, copper alloy pin and and socket contacts with better electrical performance over traditional hermetic nickel-iron contacts. Light weight, aluminum shells styles include square flange, solder mount, jam-nut, and weld mount. Connectors are 100% tested to meet 1 x 10-7 ccHe/sec at 1 atm helium leak rate. Contacts are non-removable, back potted, and parylene compatible. Consult factory for hybrid shielded contact / coax arrangements.

  • 805-140-07 = Code Red Light Weight Hermetic Connector
  • Jam-Nut Mount Receptacle - Shell Style 07
Code Red Light Weight Hermetic, Rear Panel Mount, Jam-Nut Bulkhead Feedthru, 805-128

805-128
Code Red Light Weight Hermetic, Rear Panel Mount, Jam-Nut Bulkhead Feedthru

Series 805 Light Weight Hermetic Bulkhead Feedthru

Aluminum alloy shells provide a lightweight separable connection on both sides of a mounting panel. Code Red encapsulant allows for conventional gold plated, copper alloy contacts for improved electrical performance over traditional glass-to-metal seal nickel iron contacts. Available in shell sizes 8 to 23. 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. Mates with all high density triple-start threaded plug connectors with the same polarization and opposite contact genders. Pin and socket configurations include pin to pin, pin to socket, and socket to socket. Please contact the factory for additional finish options.

  • Jam-Nut, Rear Panel Mount - Shell Style 07

HiPer-D Advanced M24308-Type CODE RED™ Lightweight Hermetic

Plug with Straight PC Tails, 287-500

287-500
Plug with Straight PC Tails

HiPer-D Advanced M24308-Type CODE RED™ Lightweight Hermetic
Solder Cup Receptacle, Rear Panel Mount, 287-587

287-587
Solder Cup Receptacle, Rear Panel Mount

HiPer-D Advanced M24308-Type CODE RED™ Lightweight Hermetic

Series 806 Mil-Aero Lightweight Hermetic CODE RED™ Micro Miniature Circular Connectors

Series 806 Mil-Aero Lightweight Aluminum Hermetic Receptacles, PC Tail, 806-028

806-028
Lightweight Aluminum Hermetic Receptacles, PC Tail

Series 806 Mil-Aero Connectors

Aluminum hermetic receptacles are lighter in weight compared to stainless steel glass-to-metal hermetic connectors. A proprietary sealing process delivers reliable hermetic performance at extreme temperatures. Gold-plated copper alloy contacts have lower resistance and higher current rating than iron alloy contacts used in glass-to-metal hermetics. Hermeticity is 1E-7 cm3sec at 1 ATM pressure differential. Integral standoffs and threaded mounting holes provide secure attachment to rigid or flex circuits. Micro Miniature Series 806 connectors are parylene compatible, and ideal for harsh environment aerospace applications subject to severe wind, moisture and vibration.
Series 806 Mil-Aero Lightweight Hermetic PCB Receptacle with El Ochito Contacts, 806-043

806-043
Lightweight Hermetic PCB Receptacle with El Ochito Contacts

Series 806 Mil-Aero Connectors

806-043 aluminum hermetic receptacles with high-speed El Ochito contacts are lighter than stainless steel glass-to-metal hermetic connectors. A signature sealing process delivers reliable hermetic performance. Copper alloy contacts have lower resistance and higher current rating than iron alloy contacts used in conventional hermetics. Hermeticity is 1E-7 cm3/sec at 1 ATM pressure differential. Integral standoffs and threaded mounting holes provide secure attachment to rigid or flex circuits. Series 806 connectors are parylene compatible, and ideal for high-speed aerospace data link applications.

Micro-D Rectangular MIL-DTL-83513 Type Lightweight CODE RED™ Hermetic Connectors

CODE RED Lightweight Hermetic, Solder Cup or PC Tail Connectors, 1770-5012

1770-5012
CODE RED Lightweight Hermetic, Solder Cup or PC Tail Connectors

MIL-DTL-83513 Type Micro-D Hermetic Connectors

  • Stainless steel or aluminum alloy shells
  • Choose 9 to 51 Contacts per MIL-PRF-83513
  • With gold-plated contacts
CODE RED Lightweight Hermetic Feed-thru Connectors, 1770-5260

1770-5260
CODE RED Lightweight Hermetic Feed-thru Connectors

MIL-DTL-83513 Type Micro-D Hermetic Connectors

  • Aluminum alloy shell
  • Choose 9 to 100 Contacts per MIL-PRF-83513
  • With gold-plated contacts

MIL-DTL-38999 Series I, II, III, and IV Qualified Hermetic Connectors

CODE RED Lightweight Hermetic, Solder Cup or PC Tail Connectors, 1770-5012

MIL-DTL-38999 Series I, II, III, and IV Qualified Hermetic Connectors

The Full Range of MIL-DTL-38999 Series I, II, III, and IV Hermetic Receptacles — Plus Glenair Commercial Equivalents

The MIL-DTL-38999 Series I, II, III, and IV family of hermetic connectors are ideal for high-pressure/low-leakage applications in air, sea and space environments. Glenair is on the Qualified Product List (QPL) for all configurations of MIL-DTL-38999 Series I through IV pin and socket hermetic connectors. We also offer our D38999 type commercial part numbers for applications that do not require MS qualified products.

MIL-DTL-38999 QPL and Glenair Signature Hermetic Seal Connectors

MIL-DTL-38999 QPL and Glenair Signature Hermetic Seal Connectors

MIL-DTL-38999 QPL and Glenair Signature Hermetic Seal Connectors

Glass-to-Metal Seal D38999 Hermetics

The MIL-DTL-38999 Series I, II, III and IV family of hermetic connectors are ideal for high-pressure/low-leakage applications in air, sea and space environments. Glenair is on the Qualified Product List (QPL) for all configurations of MIL-DTL-38999 Series I through IV pin and socket hermetic connectors. We also offer our D38999 type commercial part numbers for applications that do not require MS qualified products. And because Glenair makes all its hermetic connectors in-house, including the machining of shells, molding of interfacial seals and firing of hermetic components, we can offer you outstanding availability on stock products and fast turnaround on special orders.