Space-Grade Connectors, Hold Down Release Mechanisms, and Wire Harness Fabrication

Space Connectors, Hold Down Release Mechanisms, and Interconnect Cable Solutions

Space-Rated Connectors, Cables, and Non-Pyrotechnic Release Mechanisms: Qualified Spacecraft and Satellite Technology with NASA, ESA, and JAXA Flight Heritage

Space connectors, cables and electro-mechanical devices are a unique class of highly-regulated interconnect technologies that utilize specialized materials, processing and testing to insure reliable performance during launch, satellite deployment and throughout operation. Space launch vehicles and payloads are subjected to shock, vibration, and acoustic stress factors which can damage interconnect systems — particularly if material strength, mating retention forces, contact retention technologies or other design elements of connector/cable components are inadequate for peak and/or sustained levels of mechanical stress.

Connector series include MIL-DTL-38999 which can be conditioned for space IAW the following specifications: Space-Grade Guidelines for SuperNine® Connectors

Space-Grade Hold-Down Release Mechanisms

Space-Grade Backshells, Shielding, and Conduit

Space-Grade Connector and Interconnect Cable Solutions

Glenair Space-Grade Interconnect Capabilities and Reference Flight Heritage Space-Grade Design-Ins

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Glenair Space Systems, Salem, Germany: Glenair has been providing space connectors, HDRM's and interconnect cable solutions meeting NASA, ESA, and JAXA outgassing requirements and MSFC-STD-3012 connector requirements since the earliest manned space flights. At our new space systems facility in Salem, Germany we understand the highly-specialized mechanical, electrical and optical performance requirements for data, video and communications in exo-atmospheric vehicles and apply the utmost care in the design and manufacture of all our space-rated technology — from ultra-lightweight hold down release mechanisms for satellite and satellite equipment deployment to exactingly engineered wire harness assemblies.

Product Videos: Glenair Space Systems Hold Down and Release Mechanisms

Slideshow Presentations

Related Space Connector Catalogs and Technical Documentation

Interconnect Technology for Manned Space Flight

QwikConnect, The Glenair Technical Marketing Magazine

January 2021 • Volume 25 • Number 1

Space-Grade Backshells and Shielding Accessories for Micro-D 83513 and D-Subminiature M24308 (ESCC 3401/072) Series Connectors

Providing Space-Grade Interconnect Solutions Since the Earliest Manned Space Flights: from lightweight Micro-D and M24308 D-Sub Backshells (ESCC 3401/072) to high-performance braided shielding.

Hold Down Release Mechanisms and Other Space Mechanisms

Non-Pyrotechnic Release Mechanisms • Blind Mate (ASF) Connectors • Lanyard-Release Connectors

RF, Microwave, and mmWave Interconnects

Integrated RF Interconnect Assemblies built from Aerospace-Grade Connectors, Contacts, Adapters, and Coax Cable

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Landing page: RF, Microwave, and mmWave Interconnects

Optical Amplifiers, DWDM and Parallel Optic Transceivers Optimized for Use in Laser Communication Terminals in Free-Space Optical (FSO) Communication Links

Turnkey space-grade solution with up to 10W Output Power in C and L Bands

Complete Dimensional Details and How-To-Order Information for All Glenair Space-Grade Interconnect Technologies

	Blind-Mate, Float Mount, and Assisted Release (ASF) Connectors Space-grade circular blind-mate connectors IAW MIL-DTL-38999 for use in interconnection and separation of instrumentation panels, satellites, scientific research payloads, and other release applications.
	Pyrotechnic-Free Hold-Down and Release and Pin Pusher / Puller Space Mechanisms High-Reliability, Non-Explosive (Split-Spool) Separation Nuts and Electromechanical Release Mechanisms for Dependable Stowage and Release of Deployable Space Systems
	SAE/AS81703 Series 3 Type Connectors High Shock and Vibration Quick-Release Connectors
	Series 806 Mil-Aero Micro Miniature Connectors and Cable Assemblies Advanced Electrical, Mechanical and Environmental Performance plus Reduced Size and Weight Compared to D38999 Meets every MIL-DTL-38999 Performance Specification
	Crimp-Contact Micro Rectangular Connectors / Micro-Crimp Series 79, 791, 792 Time and labor-saving crimp-contact micro rectangular connectors: Smallest form-factor Series 79, advanced-performance scoop-proof Series 791, and Series 792 for high-speed wire-to-board applications. Slideshow Presentation Micro-Crimp Series 79, 791, 792 Crimp-Contact Micro Miniature Rectangular Connectors Series 795 High-Density RF and Microwave Frequency Connectors
	HiPer-D® Connectors and Accessories High-Performance M24308 Intermateable D-Sub Connectors, Space-Grade Series 28
	83513 Micro-D Connectors and Cables Every element of the MIL-DTL-83513 Micro-D is exactly controlled — from terminal spacing to approved wire termination methods. Glenair is the world's largest manufacturer and supplier of these wire-to-wire, FPC-to-board, and wire-to-board interconnects. Flight-proven and ESA, NASA, and JAXA qualified. Special GMR75 series high-density Micro-D's save board real-estate and weight in space applications.
	Modular Micro-D Innovative Modular Micro-D Connectors and Cables for RF, Signal, and High-Speed Data Links Series GMMD - Glenair Modular High-Speed Micro-D The Series GMMD is an innovative modular Micro-D connector for RF coax and high-speed differential datalink applications. The unique micro miniature design of the GMMD also accommodates standard analog signal and power contacts, making it the most versatile Micro-D rectangular in the industry. GMMD leverages Glenair Signature Micro-D and Nano TwistPin contact inserts, as well as ultra small form-factor differential twinax modules delivering 18 Gb/second per pair and RF to 20 GHz. GMMD is supplied as factory-terminated pigtails, point-to-point jumpers, and SMT receptacles for easy PCB mounting.
	Spacewire Reduced Cost of Ownership, Easy Integration, and High-Performance for Flight and Lab Grade Cable Assemblies. Technical specifications How-to-order
	Nano Miniature Circular and Rectangular Connectors: MIL-DTL-32139 QPL and Glenair MCOTS Solutions The smallest and lightest mil-qualified connector series. The 32139 Nano is ideally suited for rugged defense and aerospace wire-to-board applications. Series 89
	Space-Grade Backshells and Shielding Accessories For Micro-D 83513 and D-Subminiature M24308 (ESCC 3401/072) Series Connectors
	Connectorized Flex Circuit Assemblies Point-to-point or multibranch connectorized jumpers Flexible, repeatable routing for complex 3-dimensional installations Save size, weight, and improve density compared to wire bundles Broadest range of high-performance I/O and board connectors Optimized reliability: high-speed, high temp, high shock and vibe
	Embedded Parallel Optical Transceivers, DWDM Transceivers, Optical Amplifiers, and other Rugged Optoelectronic (Photonic) Copper-to-Fiber Media Conversion Technologies Space and Military-Grade board-mount optical transceiver technologies — including four to twelve channel parallel optic modules — selected components radiation tested. Complete free-space optical communication links including Optical Amplifiers up to 10W output power in C and L bands and low-profile DWDM transceivers.
	Ultra-Lightweight Tubular Expandable Braided Shielding for Satellite Applications Lightweight ArmorLite™ and AmberStrand® weight-reducing EMI/RFI shielding