Flex Circuit Assemblies: Turnkey, Connectorized PCB Solutions

Flex Circuit Assemblies: Turnkey, Connectorized PCB Solutions PALS Approved

Turnkey Connectorized Flex, Rigid Flex, and Rigid PCB Assemblies Incorporating Glenair's Broad Range of Innovative Small Form-Factor Circular and Rectangular PC-Tail Connector Solutions for Optimized Ease-of-Assembly and SWaP

IPC-6012/6013 CLASS III, TYPES 1–4

Flex circuits — metallic layers of traces, usually copper, bonded to a dielectric layer, like polyimide — are used to interconnect embedded electronic packages, displays, backplanes, and other PCB components. Flex and rigid-flex circuits are frequently superior to conventional wiring as they can be easily routed in three dimensions, are lighter and smaller than discrete wires, and offer virtually unlimited flex cycles in articulated applications. Flex and rigid-flex circuits are commonly deployed within avionic LRUs and other complex electronic systems, as well as between articulating components, such as disk drive, robotic arms, and other electro-mechanical devices.

Compared with conventional wiring, compact flexible printed circuit assemblies reduce system complexity and assembly time as well as enhance reliability. Due to their low mass and high circuit density, flex circuit assemblies are less susceptible to impact and vibration damage than conventional wire harness assemblies, making them an ideal choice in satellite applications such as articulated solar arrays, sensors, and antenna.


Glenair PALS Approved Interconnect Technologies reduce assembly process-time and skilled labor requirements in EWIS applications.

Replacing Complicated Wire Bundle Assemblies with High-Density Flex Circuit Assemblies Assures Faster, Error-Free LRU Assembly

  • Single-sided, double-sided, and multilayer flex circuitry
  • Flex, rigid flex, and PCBA board assemblies
  • Through-hole and surface-mount connector terminations
  • Turnkey catalog jumper assemblies
  • Fairway-Flex long-length flex circuit assemblies

Reference

Fairway-Flex™

Application / Design Options

Application and Design Options — Rectangular and Circular PC-Tail Connectors
Potted, Sealed, and Conformal-Coating Compatible

Rugged Fiber Optic Flex

3D Modeling and Rapid Prototyping

AlphaLink® SL Flex Jumpers

Virtual Tour Invitation

Related Glenair Content

Calculators

Flex Circuit Assemblies: Turnkey, Connectorized PCB Solutions

Flex Circuit Assemblies: Turnkey, Connectorized PCB Solutions

Flex Circuit, Rigid Flex Circuit, PCBA, and Optical Flex Assemblies

IPC-6012/6013 CLASS III, TYPES 1–4

  • eBook
  • PDF (Single pages, print friendly)
Flex and Rigid-Flex Circuit Assemblies

Flex and Rigid-Flex Circuit Assemblies

Glenair QwikConnect MagazineJuly 2022Volume 26Number 3

SuperFlex Aerospace-grade PCB / Flex Circuit Assemblies

SuperFlex Aerospace-grade PCB / Flex Circuit Assemblies

Flex, Rigid Flex, and Rigid PCB Assemblies with Glenair Signature Electrical and Optical Interconnects

Turnkey connectorized flex, rigid flex, and rigid PCB assemblies incorporating Glenair's broad range of innovative small form-factor circular and rectangular PC-tail connector solutions for optimized ease-of-assembly and SWaP

Optical Flex Circuit Assemblies

Optical Flex Circuit Assemblies

High Fiber Count, Small Form-Factor Optical Flex Circuits for Rugged Defense, Aerospace, and Space Applications

  • Connectorized optical harness assemblies and breakouts, SM and MM
  • Shuffle circuits with low-loss multimode fiber
  • Ribbonized MT leads up to 12 inches and longer
AlphaLink® SL Connector Double-Ended Flex Assembly, CB02-0250

CB02-0250
AlphaLink® SL Connector Double-Ended Flex Assembly

Alphalink Flex Jumpers
AlphaLink® board level connectors available in 6 contact arrangements, terminated to rugged polyimide-based flex.

Micro-D MWDM-CBS Vertical Board-Mount Double-Ended Flex Assembly, CB02-0298

CB02-0298
Micro-D MWDM-CBS Vertical Board-Mount Double-Ended Flex Assembly

Micro-D Flex Jumpers
Glenair MWDM vertical board-mount Micro-D connectors available in 12 contact arrangements, terminated to rugged polyimide-based flex.

Micro-D MWDM-CBR Right-Angle Thru-Hole Double-Ended Flex Assembly, CB02-0299

CB02-0299
Micro-D MWDM-CBR Right-Angle Thru-Hole Double-Ended Flex Assembly

Micro-D Flex Jumpers
Glenair MWDM right-angle thru-hole Micro-D connectors available in 12 contact arrangements, terminated to rugged polyimide-based flex.

GRPM Rear-Panel-Mount Micro-D I/O to AlphaLink® SL Board-Level Assembly, CB02-0300

CB02-0300
GRPM Rear-Panel-Mount Micro-D I/O to AlphaLink® SL Board-Level Assembly

Micro-D Flex Jumpers
Glenair GRPM Micro-D connectors available in 6 contact arrangements, terminated with rugged polyimide-based flex to AlphaLink® board level connectors.

Nanominiature Dual-Row I/O to AlphaLink® SL Board-Level Assembly, CB02-0301

CB02-0301
Nanominiature Dual-Row I/O to AlphaLink® SL Board-Level Assembly

Nano Flex Jumpers
Glenair Series 89 Nanominiature connectors available in 6 contact arrangements, terminated with rugged polyimide-based flex to AlphaLink® board level connectors.

Circular Nanominiature Breakaway Rear-Panel-Mount Receptacle Connector to AlphaLink® SL Flex Jumper, 893-012

893-012
Circular Nanominiature Breakaway Rear-Panel-Mount Receptacle Connector to AlphaLink® SL Flex Jumper

Nano Flex Jumpers
Glenair Series 89 Circular Nanominiature connectors available in 6 contact arrangements, terminated with rugged polyimide-based flex to AlphaLink® board level connectors.

Circular Nanominiature Threaded Coupling Rear-Panel-Mount Receptacle Connector to AlphaLink® SL Flex Jumper, 893-013

893-013
Circular Nanominiature Threaded Coupling Rear-Panel-Mount Receptacle Connector to AlphaLink® SL Flex Jumper

Nano Flex Jumpers
Glenair Series 89 Circular Nanominiature connectors available in 6 contact arrangements, terminated with rugged polyimide-based flex to AlphaLink® board level connectors.

SuperFly Quick-Disconnect Rear-Panel-Mount Receptacle Connector to AlphaLink® SL Flex Jumper, 880-034

880-034
SuperFly™ Quick-Disconnect Rear-Panel-Mount Receptacle Connector to AlphaLink® SL Flex Jumper

SuperFly™ Flex Jumpers
Glenair Series 89 SuperFly™ nano miniature connectors available in 7 contact arrangements, terminated with rugged polyimide-based flex to AlphaLink® board level connectors.

SuperFly™ Threaded Rear-Panel-Mount Receptacle Connector to AlphaLink® SL Flex Jumper, 881-021

881-021
SuperFly™ Threaded Rear-Panel-Mount Receptacle Connector to AlphaLink® SL Flex Jumper

SuperFly™ Flex Jumpers
Glenair Series 89 SuperFly™ nano miniature connectors available in 7 contact arrangements, terminated with rugged polyimide-based flex to AlphaLink® board level connectors.

Mighty Mouse Rear-Panel-Mount Environmental Double-Start ACME Thread Connector to AlphaLink® SL Flex Jumper, 801-110

801-110
Mighty Mouse Rear-Panel-Mount Environmental Double-Start ACME Thread Connector to AlphaLink® SL Flex Jumper

Mighty Mouse Flex Jumpers
Series 801 double-start ACME threaded micro miniature connectors available in 8 contact arrangements, terminated with rugged polyimide-based flex to AlphaLink® board level connectors.

Mighty Mouse Rear-Panel-Mount Environmental Push-Pull Connector to AlphaLink® SL Flex Jumper, 804-110

804-110
Mighty Mouse Rear-Panel-Mount Environmental Push-Pull Connector to AlphaLink® SL Flex Jumper

Mighty Mouse Flex Jumpers
Series 804 push-pull micro miniature connectors available in 8 contact arrangements, terminated with rugged polyimide-based flex to AlphaLink® board level connectors.

HiPer-D Pin Connector to AlphaLink® SL Flex Jumper, 286-077P

286-077P
HiPer-D Pin Connector to AlphaLink® SL Flex Jumper

HiPer-D Flex Jumpers
High-reliability HiPer-D MIL-DTL-24308 intermateable/intermountable rectangular connectors in 6 contact arrangements, terminated with rugged polyimide-based flex to high-performance AlphaLink® SL board level connectors.

HiPer-D Socket Connector to AlphaLink® SL Flex Jumper, 286-078S

286-078S
HiPer-D Socket Connector to AlphaLink® SL Flex Jumper

HiPer-D Flex Jumpers
High-reliability HiPer-D MIL-DTL-24308 intermateable/intermountable rectangular connectors in 6 contact arrangements, terminated with rugged polyimide-based flex to high-performance AlphaLink® SL board level connectors.

Rear Panel Mount Environmental Series 79 Micro-Crimp Pin Contact Receptacle to AlphaLink® SL Flex Jumper, 796-112

796-112
Rear Panel Mount Environmental Series 79 Micro-Crimp Pin Contact Receptacle to AlphaLink® SL Flex Jumper

Series 79 Micro-Crimp Flex Jumpers
Glenair Series 79 Micro-Crimp advanced-performance rectangular connectors in 7 contact arrangements, terminated with rugged polyimide-based flex to AlphaLink® board level connectors.

Rear Panel Mount Environmental Micro-Crimp Socket Contact Plug to AlphaLink® SL Flex Jumper, 796-113

796-113
Rear Panel Mount Environmental Micro-Crimp Socket Contact Plug to AlphaLink® SL Flex Jumper

Series 79 Micro-Crimp Flex Jumpers
Glenair Series 79 Micro-Crimp advanced-performance rectangular connectors in 7 contact arrangements, terminated with rugged polyimide-based flex to AlphaLink® board level connectors.

Optical Flex Assembly, Straight, Loopback, or Curve, with I/O Connector Options, PF0-0001

PF0-0001
Optical Flex Assembly, Straight, Loopback, or Curve, with I/O Connector Options

Dupont or Panasonic Flex Circuit Assembly Materials

Glenair uses Dupont or Panasonic materials in our turnkey flex circuit assemblies in accordance with IPC 4204A/11.

Dupont - Pyralux® AP Copper-Clad Laminate

Dupont - Pyralux® AP Copper-Clad Laminate

DuPont™ Pyralux® AP is an all polyimide double sided copper clad laminate that is the industry standard in terms of thermal, chemical and mechanical properties. It is ideal for use in rigid flex and multilayer flex applications which require advanced performance, such as low dissipation loss for high speed, high frequency, thermal resistance and high reliability. These clads provide designers and fabricators outstanding options in building circuits with high reliability and yield for controlled impedance and high-performance applications.

Felios Rolls

Panasonic - Felios Flex - Adhesiveless Flexible Laminates

Panasonic Felios is the ideal choice for technically advanced multi-layer, rigid-flex, double and single-sided applications. Felios Flex is an engineered, all polyimide substrate with premium copper foil bonded on either one or two sides.