Series 806 Mil-Aero Micro Miniature Connectors and Cable Assemblies

Series 806 Mil-Aero Micro Miniature Connectors and Cable Assemblies

Advanced Electrical, Mechanical and Environmental Performance plus Reduced Size and Weight Compared to D38999

Meets every MIL-DTL-38999 Performance Specification

Series 806 offers significant size and weight savings while meeting key performance benchmarks for a broad range of applications such as commercial and military aerospace, industrial robotics, transportation systems and more. Designed for general use in harsh vibration, shock and environmental settings — as well as high-altitude, unpressurized aircraft zones with aggressive voltage ratings and altitude immersion standards — the Series 806 Mil-Aero features numerous mechanical design innovations including durable mechanical insert retention, radial seals and triple-ripple grommet seals. Its reduced thread pitch and re-engineered ratchet prevent decoupling problems, particularly in small shell sizes, solving one of the major problems of shell size 9 and 11 MIL-DTL-38999 Series III connectors.

  • Next-generation small form factor aerospace-grade circular connector
  • Designed for general use in harsh application environments such as aircraft, industrial robotics and more
  • Upgraded environmental, electrical and mechanical performance
  • Integrated anti-decoupling technology
  • Higher density 20HD and 22HD contact arrangements
  • Glass hermetic, lightweight aluminum hermetic, high-temperature, fiber optic, and filtered versions
  • High-Speed configurations with El Ochito octaxial contacts. Available turnkey factory terminated pigtail and jumper assemblies

The Series 806 Mil-Aero is an aerospace-grade micro miniature circular connector with triple-start threaded coupling. The 806 connector is smaller and lighter than conventional aerospace connectors. Featuring size 22HD, 20HD contacts plus size 8 power and high speed El Ochito®, quadrax, and fiber optic options. The Series 806 offers up to twice the number of contacts with no reduction in performance than MIL-DTL-38999 Series III. In fact, independent laboratory testing has demonstrated that the Series 806 meets, and in many cases exceeds, the requirements of MIL-DTL-38999.

But there is more to the 806 than just size and weight reduction. This flight-proven high-performance connector has many innovative features that meet the most aggressive requirements of the military/aerospace industry, including better resistance to vibration-induced decoupling. This is accomplished by re-engineering the ratchet mechanism and introducing a shallower mating thread ramp angle than is available in D38999.

Glenair pioneered integral shield banding platforms to allow direct attachment of cable shields, boots and overmolds. This innovation continues with the 806 — Glenair's first connector to exclusively use the ultra lightweight Nano shield termination band for maximum size and weight reduction.

Another enhancement is a "top hat" insulator with raised bosses for foolproof alignment of insulator cavities and retention clips as well as higher voltage ratings.

The Series 806 Mil-Aero connector features an O-ring radial interface sealing design instead of a flat gasket. This allows for easier metal-to-metal coupling, improved sealing, and better EMI performance. The MIL-DTL-38999 Series III and other legacy aerospace circular connectors have a flat gasket inside the receptacle shell. This peripheral seal must be compressed sufficiently to allow full metal-tometal connector bottoming. In certain tolerance conditions this seal can make it difficult to fully mate the connectors "without the use of tools" as is required by MIL-DTL-38999.

Series 806 Mil-Aero General Information and Reference

Appendix: Recommended Torque Values and Printed Circuit Board Layouts

Slideshow Presentation

Product Datasheet

High-Speed Interconnect Solutions for Military Defense / Aerospace Applications

Series 806 Mil-Aero Connector 3D CAD Model Files

Series 806 Mil-Aero Connector 3D CAD Model Files

Browse and download Series 806 connector CAD drawings, models, and 3D parts

Series 806 Mil-Aero Connectors

Series 806 Mil-Aero Connectors

Next-Generation High-Density Connector Series for Rugged Air, Sea, Space, and Ground Applications — Military and Commercial

  • eBook
  • PDF (Single pages, print friendly)

On this page...


Environmental Series 806 Mil-Aero Micro Miniature Connectors

Environmental Series 806 Mil-Aero Micro Miniature Connectors, Plug Connector, 806-012

806-012
Plug Connector

Micro miniature 806-012 cable plugs save space and weight compared to conventional aerospace-grade circular connectors. Rugged ratchet mechanism and unique triple-start mating thread provide improved de-coupling resistance under vibration. Series 806 connectors are intended for use in harsh application areas such as unpressurized aircraft zones subject to vibration, moisture, altitude, and temperature extremes. Available with integral Nano Band platform or metric accessory threads. Insert arrangements support size #22HD, #20HD, #16, #12, and #8 snap-in, rear-release contacts.

Environmental Series 806 Mil-Aero Micro Miniature Connectors, Square Flange Receptacle Connectors, 806-013

806-013
Square Flange Receptacle Connectors

806-013 Square flange environmental receptacles save size and weight compared to conventional aerospace-grade connectors. Series 806 high-performance connectors are intended for use in harsh environmental areas such as unpressurized aircraft zones subject to vibration, moisture, altitude, and temperature extremes. Choose integral band platform or metric accessory thread shells. Insert arrangements support size #22HD, #20HD, #16, #12, and #8 snap-in, rear-release contacts.

Environmental Series 806 Mil-Aero Micro Miniature Connectors, In-Line Receptacle Connectors, 806-019

806-019
In-Line Receptacle Connectors

806-019 Micro miniature Series 806 connectors save size and weight compared to conventional aerospace-grade circular connectors. These high performance connectors are suitable for harsh environmental areas such as unpressurized aircraft zones subject to vibration, moisture, altitude, and temperature extremes. Available with integral Nano Band platform or with metric accessory threads. Insert arrangements support size #22HD, #20HD, #16, #12, and #8 snap-in, rear-release contacts.

Environmental Series 806 Mil-Aero Micro Miniature Connectors, Jam-nut Receptacle Connectors, 806-020

806-020
Jam-nut Receptacle Connectors

806-020 Micro miniature Series 806 connectors save size and weight compared to conventional aerospace-grade circular connectors. These high performance connectors are suitable for harsh environmental areas such as unpressurized aircraft zones subject to vibration, moisture, altitude, and temperature extremes. Integral Nano Band platform or metric accessory threads available. Insert arrangements support size #22HD, #20HD, #16, #12, and #8 snap-in, rear-release contacts.

Environmental Series 806 Mil-Aero Micro Miniature Connectors, Jam-nut Receptacle, PC Tail or Solder Cup Contacts, 806-021

806-021
Jam-nut Receptacle, PC Tail or Solder Cup Contacts

806-021 panel mount jam-nut receptacles feature potted-in-place printed circuit board terminals, integral standoffs and threaded holes for secure attachment to rigid or flex circuit boards. Gold-plated terminals are factory-installed, non-removeable and sealed with epoxy. Boss on shell flange guarantees correct connector orientation. These high performance connectors are suitable for harsh environmental areas such as unpressurized aircraft zones subject to vibration, moisture, altitude, and temperature extremes.

Environmental Series 806 Mil-Aero Micro Miniature Connectors, Square Flange Receptacle, PC Tail or Solder Cup Contacts, 806-022

806-022
Square Flange Receptacle, PC Tail or Solder Cup Contacts

806-022 square flange receptacles feature potted-in-place printed circuit board terminals, integral standoffs and threaded holes for attachment to rigid or flex circuit boards. Series 806 connectors save size and weight. Suitable for harsh environmental areas such as unpressurized aircraft zones subject to extreme conditions.

Environmental Series 806 Mil-Aero Micro Miniature Connectors, Flange Receptacle, Bulkhead Feed-Thru, 806-029

806-029
Flange Receptacle, Bulkhead Feed-Thru

806-029 Bulkhead feed-thrus eliminate the need to permanently fix cable harnesses to panels – affording increased system flexibility, superior mechanical integrity, and greater serviceability. Environmental versions offer IP67 level sealing.

Environmental Series 806 Mil-Aero Micro Miniature Connectors, Jam Nut Receptacle, Bulkhead Feed-Thru, 806-030

806-030
Jam Nut Receptacle, Bulkhead Feed-Thru

806-030 Bulkhead feed-thrus eliminate the need to permanently fix cable harnesses to panels – affording increased system flexibility, superior mechanical integrity, and greater serviceability. Environmental versions offer IP67 level sealing.

Environmental Series 806 Mil-Aero Micro Miniature Connectors, Receptacle Coax PC Tail Contacts for 50 / 75 ohm Cable, 806-058

806-058
Receptacle Coax PC Tail Contacts for 50 / 75 ohm Cable

806-058 Panel mount jam-nut receptacle is similiar to our 806-022 but adds size 16 and 12 potted-in-place coaxial contacts for 50 or 75 ohm cable. Connector includes integral standoffs and threaded holes for secure attachment to rigid or flex circuit boards. Gold-plated terminals are factory-installed, non-removeable and sealed with epoxy. Boss on shell flange guarantees correct connector orientation. These high performance connectors are suitable for harsh environmental areas such as unpressurized aircraft zones subject to vibration, moisture, altitude, and temperature extremes.


Environmental Series 806 Micro Miniature High-Speed / RF PCB Receptacles with El Ochito Contacts. Turnkey Factory Terminated Pigtails and Jumper Assemblies

Series 806 Mil-Aero Jam-nut El Ochito Receptacle 806-039

806-039

Series 806 Mil-Aero Jam-nut El Ochito Receptacle
Series 806 Mil-Aero Square-Flange El Ochito Receptacle 806-040

806-040

Series 806 Mil-Aero Square-Flange El Ochito Receptacle
Series 806 Mil-Aero White, Blue, and Red El Ochito Discrete Contacts and Single or Double Ended Cable Assemblies Series 806 Mil-Aero White, Blue, and Red El Ochito Discrete Contacts and Single or Double Ended Cable Assemblies Series 806 Mil-Aero White, Blue, and Red El Ochito Discrete Contacts and Single or Double Ended Cable Assemblies Series 806 Mil-Aero White, Blue, and Red El Ochito Discrete Contacts and Single or Double Ended Cable Assemblies

White, Blue, and Red El Ochito Discrete Contacts and Single or Double Ended Cable Assemblies

  • Series 806 Mil-Aero
  • 1000BASE-T, 10GBASE-T
  • SuperSpeed USB
  • HDMI, DisplayPort, SATA

ThermaRex HT Series 806 Micro Miniature Connectors and Accessories

Series 806 Mil-Aero ThermaRex HT Plug 806-042

806-042

Series 806 Mil-Aero ThermaRex HT Plug
Series 806 Mil-Aero ThermaRex HT Jam-Nut 806-053

806-053

Series 806 Mil-Aero ThermaRex HT Jam-Nut
Series 806 Mil-Aero ThermaRex HT Square Flange 806-052

806-052

Series 806 Mil-Aero ThermaRex HT Square Flange
Series 806 Mil-Aero ThermaRex HT PCB Jam-Nut 806-041

806-041

Series 806 Mil-Aero ThermaRex HT PCB Jam-Nut
Series 806 Mil-Aero Strain Relief Cable Clamp Backshell, Straight, 45°, 90° 620V*080

620V*080

Series 806 Mil-Aero Strain Relief Cable Clamp Backshell, Straight, 45°, 90°
Series 806 Mil-Aero Helical Polymer-Core Convoluted Tubing 120-100

120-100

Series 806 Mil-Aero Helical Polymer-Core Convoluted Tubing
Series 806 Mil-Aero ThermaRex Metal-Core Conduit and Armorlite EMI Shield

ThermaRex Metal-Core Conduit and Armorlite EMI Shield

  • Series 806 Mil-Aero
  • 750-216 300°C ThermaRex Metal-Core Conduit
  • 103-052 ArmorLite™ CF Lightweight EMI/RFI Microfilament NIckel Copper / SST Braid
Series 806 Mil-Aero 300°C ThermaRex Wire 961-047

961-047

Series 806 Mil-Aero 300°C ThermaRex Wire
Series 806 Mil-Aero 300°C ThermaRex Twisted Pair Wire 960-2371

960-2371

Series 806 Mil-Aero 300°C ThermaRex Twisted Pair Wire

ThermaRex Cryo Low-Temperature Series 806 Micro Miniature Connectors and Accessories

ThermaRex Cryogenic Plug 806-060

806-060
ThermaRex Cryogenic Plug

Extreme low-temperature 806-060 ThermaRex Cryo plug connectors are rated to perform in temperatures as low as -195°C. Intended for use in sub-zero harsh applications such as space vehicles or aircraft zones subject to high altitude, while providing size and weight savings compared to conventional aerospace-grade circular connectors. Rugged ratchet mechanism and unique triple-start mating thread provide improved de-coupling resistance under vibration. Shell styles include integrated metric accessory thread or band platform.

ThermaRex Cryogenic Jam Nut Receptacle 806-061

806-061
ThermaRex Cryogenic Jam Nut Receptacle

Extreme low-temperature 806-061 ThermaRex receptacle connectors are rated to perform in temperatures as low as -195°C. Intended for use in sub-zero harsh applications such as space vehicles or aircraft zones subject to high altitude, while providing size and weight savings compared to conventional aerospace-grade circular connectors. Unique triple-start mating thread provides improved de-coupling resistance under vibration. Jam nut receptacle styles include integrated metric accessory thread or band platform.


Fiber Optic Series 806 Mil-Aero Micro Miniature Connectors and Accessories

Series 806 Mil-Aero Cable Plug 806-012

806-012

Series 806 Mil-Aero Cable Plug with #20HD Fiber Optic Termini
Series 806 Mil-Aero Sq-Flange Receptacle 806-013

806-013

Series 806 Mil-Aero Square Flange Receptacle with Fiber Optic Termini
Series 806 Mil-Aero In-Line Receptacle 806-019

806-019

Series 806 Mil-Aero In-Line Receptacle with Fiber Optic Termini
Series 806 Mil-Aero Jam-Nut Receptacle 806-020

806-020

Series 806 Mil-Aero Jam-Nut Receptacle with Fiber Optic Termini
Series 806 Mil-Aero Size #20HD Fiber Optic Termini

Size #20HD Fiber Optic Termini

Series 806 Mil-Aero Single or multi mode. Ceramic ferrule. 0.5 dB loss.
Series 806 Mil-Aero 440V*213 Fiber Optic Connector Backshells

440V*213 Fiber Optic Connector Backshells

Series 806 Mil-Aero Series 44 environmental backshells with swept 45° and 90° profiles.
Series 806 Mil-Aero 337V*014 Fiber Optic Composite Fiber-Con™ Connector Backshells

337V*014 Fiber Optic Composite Fiber-Con™ Connector Backshells

Series 806 Mil-Aero Series 37 Fiber-Con environmental composite backshells with swept 45° and 90° profiles.

Hermetic Glass-to-Metal Seal Series 806 Mil-Aero Micro Miniature Connectors

Series 806 Mil-Aero Hermetic Receptacles, PC Tail / Solder Cup 806-025

806-025

Series 806 Mil-Aero Hermetic Receptacles, PC Tail / Solder Cup
Series 806 Mil-Aero Hermetic PCB Recept, Threaded Standoff 806-026

806-026

Series 806 Mil-Aero Hermetic PCB Recept, Threaded Standoff

Series 806 Mil-Aero Lightweight Hermetic CODE RED Micro Miniature Circular Connectors

Series 806 Mil-Aero Lightweight Aluminum Hermetic Receptacles, PC Tail, 806-028

806-028
Lightweight Aluminum Hermetic Receptacles, PC Tail

Series 806 Mil-Aero Connectors

Aluminum hermetic receptacles are lighter in weight compared to stainless steel glass-to-metal hermetic connectors. A proprietary sealing process delivers reliable hermetic performance at extreme temperatures. Gold-plated copper alloy contacts have lower resistance and higher current rating than iron alloy contacts used in glass-to-metal hermetics. Hermeticity is 1E-7 cm3sec at 1 ATM pressure differential. Integral standoffs and threaded mounting holes provide secure attachment to rigid or flex circuits. Micro Miniature Series 806 connectors are parylene compatible, and ideal for harsh environment aerospace applications subject to severe wind, moisture and vibration.

Series 806 Mil-Aero Lightweight Hermetic PCB Receptacle with El Ochito Contacts 806-043

806-043
Lightweight Hermetic PCB Receptacle with El Ochito Contacts

Series 806 Mil-Aero Connectors

806-043 aluminum hermetic receptacles with high-speed El Ochito contacts are lighter than stainless steel glass-to-metal hermetic connectors. A signature sealing process delivers reliable hermetic performance. Copper alloy contacts have lower resistance and higher current rating than iron alloy contacts used in conventional hermetics. Hermeticity is 1E-7 cm3/sec at 1 ATM pressure differential. Integral standoffs and threaded mounting holes provide secure attachment to rigid or flex circuits. Series 806 connectors are parylene compatible, and ideal for high-speed aerospace data link applications.


Filtered Series 806 Mil-Aero Micro Miniature Connectors

Series 806 Mil-Aero Filtered Solder Cup or PC Tail Jam-Nut Receptacle 240-806 (-07) or (-08)

240-806 (-07) or (-08)

Series 806 Mil-Aero Filtered Solder Cup or PC Tail Jam-Nut Receptacle
Series 806 Mil-Aero Filtered Solder Cup or PC Tail Receptacle 240-806-21

240-806-21

Series 806 Mil-Aero Filtered Solder Cup or PC Tail Receptacle

Series 806 High-Speed Cable Assemblies and Mil-Aero Micro Miniature Contacts

Size 22HD Size 20HD Size 16 Size 12 Size 8
Size 22HD
Size 22HD Crimp Contacts for AWG #22 - 30 Wire, 850-094 and 850-095

850-094 and 850-095
Size 22HD Crimp Contacts for AWG #22 - 30 Wire

Military grade. Heavy gold plating. High-density size #22HD contacts accept #22 to #30 AWG wire. Compatible with Series 806 connectors with size 22HD contact cavities. Crimp termination. Contacts are bulk packaged.

  • Size 22HD Pin Contact 850-094
  • Size 22HD Socket Contact 850-095
Size 22HD Crimp Contacts for AWG #20 - #24 Wire, Non-removable, 809-442 and 809-443

809-442 and 809-443
Size 22HD Crimp Contacts for AWG #20 - #24 Wire, Non-removable

Military grade. Heavy gold plating. High-density size #22HD contacts accept #20 AWG wire. Compatible with Series 806 connectors with size 22HD contact cavities. Crimp termination, non-removable. Contacts are bulk packaged.

  • Size 22HD Pin Contact 809-442
  • Size 22HD Socket Contact 809-443
Size 20HD
Size 20HD Crimp Contacts for AWG #20 to #24 Wire, 809-204 and 809-205

809-204 and 809-205
Size 20HD Crimp Contacts for AWG #20 to #24 Wire

Military grade. Heavy gold plating. High-density size #20HD contacts accept #20 to #24 AWG wire. Compatible with Series 806 connectors with size 20HD contact cavities. Crimp termination. Bulk packaged.

  • Size 20HD Pin Contact 809-204
  • Size 20HD Socket Contact 809-205
Size 16
Size 16 Power Crimp Contacts for AWG #16 to #20 Wire, 809-110 and 809-111

809-110 and 809-111
Size 16 Power Crimp Contacts for AWG #16 to #20 Wire

Standard size #16 contacts accept #16 to #20 AWG wire. At rated test current of 13 amps, the maximum voltage drop is 49 millivolts. Contacts are gold-plated copper alloy. Socket contacts feature stainless steel hoods to protect against probe damage. Approved to SAE-AMS-39029. Contacts are bulk packaged. Terminate with M22520/1-01 crimper and M22520/1-04 positioner.

  • Size 16 Pin Contact 809-110
  • Size 16 Socket Contact 809-111
Size 16 Coaxial Crimp Contacts for 50 and 75 ohm Coaxial Cable, 809-114, 809-115, 809-116, 809-117

809-114, 809-115, 809-116, 809-117
Size 16 Coaxial Crimp Contacts for 50 and 75 ohm Coaxial Cable

These #16 contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV voltage rating is 800 VAC rms sea level, 250 VAC at 50,000 feet. Contacts are packaged individually and are unassembled with instruction sheet. One contact consists of outer contact, fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are gold-plated copper alloy. Approved to SAE AS39029. VSWR rating 1.5:1 maximum up to 700 MHz. 5000 megohm insulation resistance.

  • Size 16 Pin Contact 809-114 and -115
  • Size 16 Socket Contact 809-116 and -117
Size 12
Size 12 Power Crimp Contacts for AWG #12 to #14 Wire, 809-112 and 809-113

809-112 and 809-113
Size 12 Power Crimp Contacts for AWG #12 to #14 Wire

Standard size #12 contacts accept #12 to #14 AWG wire. At rated test current of 23 amps, the maximum voltage drop is 63 millivolts. Contacts are gold-plated copper alloy. Socket contacts feature stainless steel hoods to protect against probe damage. Approved to SAE AS39029. Contacts are bulk packaged. Terminate with M22520/1-01 crimper and M22520/1-04 positioner.

  • Size 12 Pin Contact 809-112
  • Size 12 Socket Contact 809-113
Size 12, 50 and 75 Ohm Coaxial Contacts, 809-118, 809-119, 809-120, 809-121

809-118, 809-119, 809-120, 809-121
Size 12, 50 and 75 Ohm Coaxial Contacts

These #12 contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV voltage rating is 1000 VAC rms sea level, 250 VAC at 50,000 feet. Contacts are packaged individually and shipped unassembled with instruction sheet. One contact consists of outer contact , fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are gold-plated copper alloy. Approved to SAE AS39029. VSWR rating 1.5:1 maximum up to 700 MHz. 5000 megohm insulation resistance.

  • Size 12 Pin Contact 809-118 and 809-119
  • Size 12 Socket Contact 809-120 and 809-121
852-016, 852-018, 852-015, 852-017

852-016, 852-018, 852-015, 852-017
Size 12, 50 ohm matched impedance 3 GHz Coax Contacts

These contacts offer improved frequency response compared to standard coaxial contacts . VSWR is 1.32:1 at 3GHz . Nominal impedance is 50 ohms. Insertion loss at 3GHz is 0.20 dB maximum. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV voltage rating is 1000 VAC at sea level, 250 VAC at 50,000 feet. 5000 megohm insulation resistance. Contacts are packaged individually and shipped unassembled with instruction sheet. Inner and outer contacts are gold-plated copper alloy.

  • Size 12 Pin Contact 852-016-01, -02, -03
  • Size 12 Pin Contact 852-018
  • Size 12 Socket Contact 852-015-01, -02, -03
  • Size 12 Socket Contact 852-017
Size 12, 75 Ohm High Frequency Matched-Impedance Coax Contacts, 852-103 and 852-104

852-103 and 852-104
Size 12, 75 Ohm High Frequency Matched-Impedance Coax Contacts

75 ohm coax contacts provide DC – 3 GHz frequency range. Crimp termination. Supplied as unassembled kit with contact body, center contact and outer ferrule. These snap-in, rear-release contacts fit Glenair Series 79 connectors. Gold-plated copper alloy, fluoroplastic insulator.

  • Size 12 Pin Contact 852-103-01, -02
  • Size 12 Socket Contact 852-104-01, -02
Size 8
Size 8 Crimp Removable Power Contacts, 850-159 and 850-158

850-159 and 850-158
Size 8 Crimp Removable Power Contacts

Military grade. Gold plating. size #8 contacts accept #8 AWG wire. Compatible with Series 806 connectors with size 8 contact cavities. Crimp termination. Bulk packaged.

  • Size 8 Pin Contact 850-159
  • Size 8 Socket Contact 850-158
Size 8, 50 Ohm Matched-Impedance Coaxial RF Contacts, 852-149 and 852-148

852-149 and 852-148
Size 8, 50 Ohm Matched-Impedance Coaxial RF Contacts

Coax Contacts. Compatible with Series 806 connectors with size 8 contact cavities. Crimp termination. 50 Ohm nomiunal impedance. DC - 6 GHz frequency range. Inner contact is solder tyrpe, shield termination is crimp type. Supplied as unassembled kit with contact body, center contact font and rear dielectric, retainer, clamp nut, crimp sleeve, sealing boot and instruction sheet. Contacts are snap-in, rear -release.

  • Size 8 Pin Contact 852-149
  • Size 8 Socket Contact 852-148
Size 8 75 Ohm Matched-Impedance Coaxial RF Contacts, 852-151 and 852-150

852-151 and 852-150
Size 8 75 Ohm Matched-Impedance Coaxial RF Contacts

Size 8 coax contacts fit aerospace-grade digital video cable. 75 ohm nominal impedance. 0-4 GHz frequency range. Crimp termination. Supplied as unassembled kit with contact body, center contact, outer ferrule and sealing boot. These snap-in, rear-release contacts compatible with all Series 806 layouts with size 8 contact cavities. Gold-plated copper alloy, fluoroplastic insulators.

  • Size 8 Pin Contact 852-151
  • Size 8 Socket Contact 852-150
Size 8 Differential Twinax Pin and Socket Contacts, 853-076 and 853-075

853-076 and 853-075
Size 8 Differential Twinax Pin and Socket Contacts

Twinax Contacts. Shielded contacts protect against disruptive radio signals from unshielded sources including magnetic and electrostatic interference. Data rate exceeds 2 Gbps and provides DC – 3 GHz frequency range suitable for High-Speed applications such as Fibre Channel, Ethernet 100 Base-T, 1394b Firewire, and Gigabit Ethernet.

  • Size 8 Pin Contact 853-076
  • Size 8 Socket Contact 853-075
Size 8 Quadrax Pin and Socket Contacts, 854-047 and 854-048

854-047 and 854-048
Size 8 Quadrax Pin and Socket Contacts

Quadrax Contacts. Popular quadrax contacts are well suited for high speed solutions applications such as Gigabit Ethernet, IEEE 802.3Z, and IEEE1394B FireWire-110 Ohm. Crimp termination.

  • Size 8 Pin Contact 854-047
  • Size 8 Socket Contact 854-048

Micro Miniature Tools, Accessories, Backshells

Series 806 Mil-Aero Crimp Tools, Positioners, Hex Dies and Insertion/Extraction Tools

Crimp Tools, Positioners, Hex Dies and Insertion/Extraction Tools

  • Series 806 Mil-Aero
  • Miniature Adjustable Crimp Tool for #20HD and #22HD Contacts
  • Positioners for use with 809-015 Crimp Tool
  • Ratchet Crimp Tool for Size #8 Twinax and Quadrax Contacts
  • Hex Die for use with 809-129 Crimp Tool
  • Pneumatic Crimp Tool for #8 Power Contacts
  • Pneumatic Crimp Tool
  • Die Assembly for Size #8 Contacts
  • Locator for Size #8 Contacts
  • Insertion/Extraction Tool for #20HD Contacts
  • Insertion/Extraction Tools for #22HD Contacts
  • Insertion/Extraction Tools for #16 Power Contacts
  • Insertion/Extraction Tools for #16 Coax Contacts
  • Insertion/Extraction Tools for #12 Power Contacts
  • Insertion/Extraction Tools for #12, 50, and 75 Coax Contacts
  • Insertion/Extraction Tools for #12, 50 OHM Matched Impedance 3 GHZ Coax Contacts
  • Insertion/Extraction Tools for #12, 75 OHM Matched Impedance 3 GHZ Coax Contacts
  • How to Terminate, Install, and Remove Size #22 Contacts
Grommet Sealing Plugs, Dummy Contacts, and Band-Master ATS

Grommet Sealing Plugs, Dummy Contacts, and Band-Master ATS

Series 806 Mil-Aero

  • Grommet Sealing Plugs and Dummy Contact Sealing Plugs
    Grommet sealing plugs are used to seal unwired contact cavities. After installing unwired contacts into unused cavities, insert knob end of sealing plug into grommet until it bottoms against the unwired contact.
    Dummy Contact Sealing Plugs (DCSP) are a weight-saving alternative, and do not require the use of unwired contacts in the effective sealing of contact cavity and grommet.
  • Nano Band-Master ATS® Shield Termination System
    Fast, cost-effective shield termination. Attach cable shields to Series 806 connectors with low profile, lightweight Nano Band‑Master® stainless steel straps. The Band‑Master® system offers fast termination and the flexibility to handle a wide range of parts with just one band size. Approved for aerospace and defense, these straps have successfully passed rigorous shock, vibration and environmental testing.
Series 806 Mil-Aero Connector Holding Tool and Jam-Nut Spanner Tool

Connector Holding Tool and Jam-Nut Spanner Tool

  • Series 806 Mil-Aero
  • Series 806 Connector Holding Tools
  • Series 806 Connector Low-Profile Jam-Nut Spanner Tool
Series 806 Mil-Aero Nut Plates 480-003

480-003
Nut Plates

Series 806 Mil-Aero Nut plates speed up connector installation and eliminate dropped hardware in hard-to-reach locations.
Series 806 Mil-Aero 930-017 Panel Gaskets, 600-221 Connector Holding Tools

930-017 Panel Gaskets, 600-221 Connector Holding Tools

  • Series 806 Mil-Aero
  • Panel Gaskets for Series 806 Square Flange Receptacles
  • O-Rings for Series 806 Jam-Nut Receptacles
Series 806 Mil-Aero 809-444 Low Profile Jam-Nut, 600-246 Spanner Tool

809-444 Low Profile Jam-Nut, 600-246 Spanner Tool

  • Series 806 Mil-Aero
  • Series 806 Low Profile Jam-Nut
Series 806 Mil-Aero Series 806 Hex Jam-Nut with Wire Holes

Series 806 Hex Jam-Nut with Wire Holes

  • Series 806 Mil-Aero
  • Series 806 Hex Jam-Nut
Series 806 Mil-Aero Protective Covers 667-440, 667-441, and 667-443

667-440, 667-441, and 667-443
Protective Covers

Protect unmated Series 806 Mil-Aero connectors with thread-on covers. IP68 ingress protection. Aluminum, stainless steel or composite material. Self-locking receptacle cover features anti-decoupling mechanism for resistance to loosening under vibration.
Series 806 Mil-Aero Dummy Stowage Receptacle 650-088

650-088
Dummy Stowage Receptacle

Dummy stowage receptacles secure plug ends of cables during maintenance and storage. Mates with Series 806 Mil-Aero plug connectors. Universal keying. O-ring provides environmental seal. Aluminum or stainless steel.

Series 806 Micro Miniature Backshell, Adapter, and Strain Relief

Series 806 Mil-Aero 457V*048 Composite EMI/RFI Qwik-Ty® Strain Relief

457V*048 Composite EMI/RFI Qwik-Ty® Strain Relief

Series 806 Mil-Aero. Low Profile. Light Weight. Band-Master ATS® Shield Termination. Self-Locking.
Series 806 Mil-Aero 627V234 Composite Swing-Arm® Flex Strain Relief with EMI Adapter

627V234 Composite Swing-Arm® Flex Strain Relief with EMI Adapter

Series 806 Mil-Aero. Lightweight. Low Profile. Composite. Self-Locking. EMI.
Series 806 Mil-Aero 620V*081 Composite Cable Clamp Strain Relief Backshell

620V*081 Composite Cable Clamp Strain Relief Backshell

Series 806 Mil-Aero. Lightweight. Straight, 45° or 90°. Composite. Self-Locking.
Series 806 Mil-Aero 387V*243 Composite EMI/RFI Cable Clamp Backshell with Boot Groove

387V*243 Composite EMI/RFI Cable Clamp Backshell with Boot Groove

Series 806 Mil-Aero. Composite. Straight or 90°. Shielded. Self-Locking.
Series 806 Mil-Aero 440V*202 Composite EMI/RFI Banding Adapter with Boot Groove

440V*202 Composite EMI/RFI Banding Adapter with Boot Groove

Series 806 Mil-Aero. Lightweight. Corrosion-resistant composite. Band-Master ATS® shield termination. Selflocking. Integral QwikTy.
Series 806 Mil-Aero 4470V*1061 Composite EMI/RFI Band-in-a-Can Backshell

4470V*1061 Composite EMI/RFI Band-in-a-Can Backshell

Series 806 Mil-Aero. Corrosion-Resistant. Self-Locking. Shielded. Saddle Clamp. Band Termination.
Series 806 Mil-Aero 317V*111 Composite EMI/RFI Environmental Boot Adapters

317V*111 Composite EMI/RFI Environmental Boot Adapters

Series 806 Mil-Aero. Labor-Saving. Environmental. Shielded. Self-Locking.
Series 806 Mil-Aero 380V*143 Metal EMI/RFI Full Radius Profile Backshell

380V*143 Metal EMI/RFI Full Radius Profile Backshell

Series 806 Mil-Aero. EMI Shielding. Self-Locking. Straight, 45° or 90°. Non-Environmental.
Series 806 Mil-Aero 390V*091 Metal EMI/RFI Full Radius Environmental Backshell

390V*091 Metal EMI/RFI Full Radius Environmental Backshell

Series 806 Mil-Aero. EMI Shielding. Environmental. Self-Locking. Straight, 45° or 90°.
Series 806 Mil-Aero 443V*039 Metal EMI/RFI Band-in-a-Can Backshell Cable Clamp

443V*039 Metal EMI/RFI Band-in-a-Can Backshell Cable Clamp

Series 806 Mil-Aero. EMI Shielding. Band-Master ATS® Shield Termination. Self-Locking. Environmental.
Series 806 Mil-Aero 620V*080 Metal Strain Relief Cable Clamp

620V*080 Metal Strain Relief Cable Clamp

Series 806 Mil-Aero. Strain relief clamp with anti-decoupling ratchet prevents loosening under vibration.
Series 806 Mil-Aero 440V*191 Metal EMI/RFI Boot and Band Adapter

440V*191 Metal EMI/RFI Boot and Band Adapter

Series 806 Mil-Aero. EMI Shielding. Band-Master ATS® Shield Termination. Self-Locking. Environmental.
Series 806 Mil-Aero 320V*030 Environmental Extended Adapter for Size #8 Contacts

320V*030 Environmental Extended Adapter for Size #8 Contacts

Series 806 Mil-Aero. Self-Locking, Straight, 45°, or 90°.
Series 806 Mil-Aero 440V*233 Metal EMI/RFI, Shield Termination Backshell

440V*233 Metal EMI/RFI, Shield Termination Backshell

Series 806 Mil-Aero EMI/RFI, Extended Front End Long Radius Angular Function Strain Relief Cable Clamp Backshell with Integral Banding Platform.
Series 806 Mil-Aero 620VS090 Strain Relief Cable Clamp Backshell, Size #8 Contacts

620VS090 Strain Relief Cable Clamp Backshell, Size #8 Contacts

Series 806 Mil-Aero Extended Shell Strain Relief Cable Clamp Backshell. Self-Locking.
Series 806 Mil-Aero 440VS232 EMI/RFI Strain Relief Cable Clamp, Size #8 Contacts

440VS232 EMI/RFI Strain Relief Cable Clamp, Size #8 Contacts

Series 806 Mil-Aero Strain Relief Cable Clamp Adapter. Self-Locking.
Series 806 Mil-Aero 443V*042 EMI/RFI Environmental, Cable Clamp for Size #8 Contacts

443V*042 EMI/RFI Environmental, Cable Clamp for Size #8 Contacts

Series 806 Mil-Aero EMI/RFI environmental, extended front end long radius angular function strain relief with cable clamp backshell with band in a can banding.
Series 806 Mil-Aero 340VS035 Shorting Cap

340VS035 Shorting Cap

Series 806 Mil-Aero Spin coupling shorting cap fits Series 806 connectors with metric accessory thread. Available with lanyard attachments. Aluminum.
Series 806 Mil-Aero 809*060 Thin Lip Environmental Shrink Boots

809*060 Thin Lip Environmental Shrink Boots

Series 806 Mil-Aero. Protect Your Cable Harness with heat-shrinkable boots. These easy-to-use boots provide excellent electrical, mechanical and environmental protection. Heating the boot causes the boot to shrink onto the connector and cable . An adhesive lining bonds the boot to the connector and cable and fills small gaps for a complete seal. These lipped boots attach directly to Series 806 connectors with integral band platform.