Series 806 Mil-Aero Micro Miniature Connectors and Cable Assemblies

Series 806 Mil-Aero Micro Miniature Connectors and Cable Assemblies

Advanced Electrical, Mechanical and Environmental Performance plus Reduced Size and Weight Compared to D38999

Meets every MIL-DTL-38999 Performance Specification

Series 806 offers significant size and weight savings while meeting key performance benchmarks for a broad range of applications such as commercial and military aerospace, industrial robotics, transportation systems and more. Designed for general use in harsh vibration, shock and environmental settings — as well as high-altitude, unpressurized aircraft zones with aggressive voltage ratings and altitude immersion standards — the Series 806 Mil-Aero features numerous mechanical design innovations including durable mechanical insert retention, radial seals and triple-ripple grommet seals. Its reduced thread pitch and re-engineered ratchet prevent decoupling problems, particularly in small shell sizes, solving one of the major problems of shell size 9 and 11 MIL-DTL-38999 Series III connectors.

  • Next-generation small form factor aerospace-grade circular connector
  • Designed for general use in harsh application environments such as aircraft, industrial robotics and more
  • Upgraded environmental, electrical and mechanical performance
  • Integrated anti-decoupling technology
  • Higher density 20HD and 22HD contact arrangements
  • Glass hermetic, lightweight aluminum hermetic, high-temperature, fiber optic, and filtered versions
  • High-Speed configurations with El Ochito octaxial contacts. Available turnkey factory terminated pigtail and jumper assemblies

The Series 806 Mil-Aero is an aerospace-grade micro miniature circular connector with triple-start threaded coupling. The 806 connector is smaller and lighter than conventional aerospace connectors. Featuring size 22HD, 20HD contacts plus size 8 power and high speed El Ochito®, quadrax, and fiber optic options. The Series 806 offers up to twice the number of contacts with no reduction in performance than MIL-DTL-38999 Series III. In fact, independent laboratory testing has demonstrated that the Series 806 meets, and in many cases exceeds, the requirements of MIL-DTL-38999.

But there is more to the 806 than just size and weight reduction. This flight-proven high-performance connector has many innovative features that meet the most aggressive requirements of the military/aerospace industry, including better resistance to vibration-induced decoupling. This is accomplished by re-engineering the ratchet mechanism and introducing a shallower mating thread ramp angle than is available in D38999.

Glenair pioneered integral shield banding platforms to allow direct attachment of cable shields, boots and overmolds. This innovation continues with the 806 — Glenair's first connector to exclusively use the ultra lightweight Nano shield termination band for maximum size and weight reduction.

Another enhancement is a "top hat" insulator with raised bosses for foolproof alignment of insulator cavities and retention clips as well as higher voltage ratings.

The Series 806 Mil-Aero connector features an O-ring radial interface sealing design instead of a flat gasket. This allows for easier metal-to-metal coupling, improved sealing, and better EMI performance. The MIL-DTL-38999 Series III and other legacy aerospace circular connectors have a flat gasket inside the receptacle shell. This peripheral seal must be compressed sufficiently to allow full metal-tometal connector bottoming. In certain tolerance conditions this seal can make it difficult to fully mate the connectors "without the use of tools" as is required by MIL-DTL-38999.

Series 806 Mil-Aero General Information and Reference

Appendix: Recommended Torque Values and Printed Circuit Board Layouts

Slideshow Presentation

Product Datasheet

High-Speed Interconnect Solutions for Military Defense / Aerospace Applications

Series 806 Mil-Aero Connector 3D CAD Model Files

Series 806 Mil-Aero Connector 3D CAD Model Files

Browse and download Series 806 connector CAD drawings, models, and 3D parts

Series 806 Mil-Aero Connectors

Series 806 Mil-Aero Connectors

Next-Generation High-Density Connector Series for Rugged Air, Sea, Space, and Ground Applications — Military and Commercial

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Environmental Series 806 Mil-Aero Micro Miniature Connectors

Series 806 Mil-Aero Cable Plugs, Environmental 806-012

806-012

Series 806 Mil-Aero Cable Plugs, Environmental
Series 806 Mil-Aero Square Flange Receptacles 806-013

806-013

Series 806 Mil-Aero Square Flange Receptacles
Series 806 Mil-Aero In-Line Receptacles 806-019

806-019

Series 806 Mil-Aero In-Line Receptacles
Series 806 Mil-Aero Jam-nut Receptacles 806-020

806-020

Series 806 Mil-Aero Jam-nut Receptacles
Series 806 Mil-Aero Jam-nut PCB Receptacles 806-021

806-021

Series 806 Mil-Aero Jam-nut PCB Receptacles
Series 806 Mil-Aero Square Flange PCB Receptacles 806-022

806-022

Series 806 Mil-Aero Square Flange PCB Receptacles
Series 806 Mil-Aero Jam-Nut Coax PCB Receptacles 806-058

806-058

Series 806 Mil-Aero Jam-Nut Coax PCB Receptacles

Environmental Series 806 Micro Miniature High-Speed / RF PCB Receptacles with El Ochito Contacts. Turnkey Factory Terminated Pigtails and Jumper Assemblies

Series 806 Mil-Aero Jam-nut El Ochito Receptacle 806-039

806-039

Series 806 Mil-Aero Jam-nut El Ochito Receptacle
Series 806 Mil-Aero Square-Flange El Ochito Receptacle 806-040

806-040

Series 806 Mil-Aero Square-Flange El Ochito Receptacle
Series 806 Mil-Aero White, Blue, and Red El Ochito Discrete Contacts and Single or Double Ended Cable Assemblies Series 806 Mil-Aero White, Blue, and Red El Ochito Discrete Contacts and Single or Double Ended Cable Assemblies Series 806 Mil-Aero White, Blue, and Red El Ochito Discrete Contacts and Single or Double Ended Cable Assemblies Series 806 Mil-Aero White, Blue, and Red El Ochito Discrete Contacts and Single or Double Ended Cable Assemblies

White, Blue, and Red El Ochito Discrete Contacts and Single or Double Ended Cable Assemblies

  • Series 806 Mil-Aero
  • 1000BASE-T, 10GBASE-T
  • SuperSpeed USB
  • HDMI, DisplayPort, SATA

ThermaRex HT Series 806 Micro Miniature Connectors and Accessories

Series 806 Mil-Aero ThermaRex HT Plug 806-042

806-042

Series 806 Mil-Aero ThermaRex HT Plug
Series 806 Mil-Aero ThermaRex HT Jam-Nut 806-053

806-053

Series 806 Mil-Aero ThermaRex HT Jam-Nut
Series 806 Mil-Aero ThermaRex HT Square Flange 806-052

806-052

Series 806 Mil-Aero ThermaRex HT Square Flange
Series 806 Mil-Aero ThermaRex HT PCB Jam-Nut 806-041

806-041

Series 806 Mil-Aero ThermaRex HT PCB Jam-Nut
Series 806 Mil-Aero Strain Relief Cable Clamp Backshell, Straight, 45°, 90° 620V*080

620V*080

Series 806 Mil-Aero Strain Relief Cable Clamp Backshell, Straight, 45°, 90°
Series 806 Mil-Aero Helical Polymer-Core Convoluted Tubing 120-100

120-100

Series 806 Mil-Aero Helical Polymer-Core Convoluted Tubing
Series 806 Mil-Aero ThermaRex Metal-Core Conduit and Armorlite EMI Shield

ThermaRex Metal-Core Conduit and Armorlite EMI Shield

  • Series 806 Mil-Aero
  • 750-216 300°C ThermaRex Metal-Core Conduit
  • 103-052 ArmorLite™ CF Lightweight EMI/RFI Microfilament NIckel Copper / SST Braid
Series 806 Mil-Aero 300°C ThermaRex Wire 961-047

961-047

Series 806 Mil-Aero 300°C ThermaRex Wire
Series 806 Mil-Aero 300°C ThermaRex Twisted Pair Wire 960-2371

960-2371

Series 806 Mil-Aero 300°C ThermaRex Twisted Pair Wire

Fiber Optic Series 806 Mil-Aero Micro Miniature Connectors and Accessories

Series 806 Mil-Aero Cable Plug 806-012

806-012

Series 806 Mil-Aero Cable Plug with #20HD Fiber Optic Termini
Series 806 Mil-Aero Sq-Flange Receptacle 806-013

806-013

Series 806 Mil-Aero Square Flange Receptacle with Fiber Optic Termini
Series 806 Mil-Aero In-Line Receptacle 806-019

806-019

Series 806 Mil-Aero In-Line Receptacle with Fiber Optic Termini
Series 806 Mil-Aero Jam-Nut Receptacle 806-020

806-020

Series 806 Mil-Aero Jam-Nut Receptacle with Fiber Optic Termini
Series 806 Mil-Aero Size #20HD Fiber Optic Termini

Size #20HD Fiber Optic Termini

Series 806 Mil-Aero Single or multi mode. Ceramic ferrule. 0.5 dB loss.
Series 806 Mil-Aero 440V*213 Fiber Optic Connector Backshells

440V*213 Fiber Optic Connector Backshells

Series 806 Mil-Aero Series 44 environmental backshells with swept 45° and 90° profiles.
Series 806 Mil-Aero 337V*014 Fiber Optic Composite Fiber-Con™ Connector Backshells

337V*014 Fiber Optic Composite Fiber-Con™ Connector Backshells

Series 806 Mil-Aero Series 37 Fiber-Con environmental composite backshells with swept 45° and 90° profiles.

Hermetic Glass-to-Metal Seal Series 806 Mil-Aero Micro Miniature Connectors

Series 806 Mil-Aero Hermetic Receptacles, PC Tail / Solder Cup 806-025

806-025

Series 806 Mil-Aero Hermetic Receptacles, PC Tail / Solder Cup
Series 806 Mil-Aero Hermetic PCB Recept, Threaded Standoff 806-026

806-026

Series 806 Mil-Aero Hermetic PCB Recept, Threaded Standoff

Light-Weight Hermetic CODE RED Series 806 Mil-Aero Micro Miniature Connectors

Series 806 Mil-Aero PCB Jam-Nut Receptacle, with Threaded Standoffs 806-028

806-028

Series 806 Mil-Aero PCB Jam-Nut Receptacle, with Threaded Standoffs
Series 806 Mil-Aero Lightweight Hermetic PCB Receptacle with El Ochito Contacts 806-043

806-043

Series 806 Mil-Aero Lightweight Hermetic PCB Receptacle with El Ochito Contacts

Filtered Series 806 Mil-Aero Micro Miniature Connectors

Series 806 Mil-Aero Filtered Solder Cup or PC Tail Jam-Nut Receptacle 240-806 (-07) or (-08)

240-806 (-07) or (-08)

Series 806 Mil-Aero Filtered Solder Cup or PC Tail Jam-Nut Receptacle
Series 806 Mil-Aero Filtered Solder Cup or PC Tail Receptacle 240-806-21

240-806-21

Series 806 Mil-Aero Filtered Solder Cup or PC Tail Receptacle

Series 806 High-Speed Cable Assemblies and Mil-Aero Micro Miniature Contacts

Series 806 Mil-Aero Size 22HD Crimp Contacts

Size 22HD Crimp Contacts

  • Series 806 Mil-Aero
  • For AWG #22 - 30 Wire
  • For AWG #20 - #24 Wire, Non-removable
Series 806 Mil-Aero Size 20HD Crimp Contacts

Size 20HD Crimp Contacts

  • Series 806 Mil-Aero
  • For AWG #20 to #24 Wire
Series 806 Mil-Aero Size 16 Power and RF Contacts

Size 16 Power and RF Contacts

  • Series 806 Mil-Aero
  • For AWG #16 to #20 Wire
  • For 50 and 75 ohm Coaxial Cable
Series 806 Mil-Aero Size 12 Power and RF Contacts

Size 12 Power and RF Contacts

  • Series 806 Mil-Aero
  • Size 12 Power Crimp Contacts for AWG #12 to #14 Wire
  • Size 12, 50 and 75 Ohm Coaxial Contacts for AWG #12 to #14 Wire
  • Size 12, 50 ohm matched impedance 3 GHz Coax Contacts
  • Size 12, 75 Ohm High Frequency Matched-Impedance Coax Contacts
Series 806 Mil-Aero Size 8 Power and RF Contacts

Size 8 Power and RF Contacts

  • Series 806 Mil-Aero
  • Size 8 Crimp Removable Power Contacts
  • Size 8, 50 Ohm Matched-Impedance Coaxial RF Contacts
  • Size 8 75 Ohm Matched-Impedance Coaxial RF Contacts
  • Size 8 Differential Twinax Pin and Socket Contacts
  • Size 8 Quadrax Pin and Socket Contacts

Micro Miniature Tools, Accessories, Backshells

Series 806 Mil-Aero Crimp Tools, Positioners, Hex Dies and Insertion/Extraction Tools

Crimp Tools, Positioners, Hex Dies and Insertion/Extraction Tools

  • Series 806 Mil-Aero
  • Miniature Adjustable Crimp Tool for #20HD and #22HD Contacts
  • Positioners for use with 809-015 Crimp Tool
  • Ratchet Crimp Tool for Size #8 Twinax and Quadrax Contacts
  • Hex Die for use with 809-129 Crimp Tool
  • Pneumatic Crimp Tool for #8 Power Contacts
  • Pneumatic Crimp Tool
  • Die Assembly for Size #8 Contacts
  • Locator for Size #8 Contacts
  • Insertion/Extraction Tool for #20HD Contacts
  • Insertion/Extraction Tools for #22HD Contacts
  • Insertion/Extraction Tools for #16 Power Contacts
  • Insertion/Extraction Tools for #16 Coax Contacts
  • Insertion/Extraction Tools for #12 Power Contacts
  • Insertion/Extraction Tools for #12, 50, and 75 Coax Contacts
  • Insertion/Extraction Tools for #12, 50 OHM Matched Impedance 3 GHZ Coax Contacts
  • Insertion/Extraction Tools for #12, 75 OHM Matched Impedance 3 GHZ Coax Contacts
  • How to Terminate, Install, and Remove Size #22 Contacts
Series 806 Mil-Aero Sealing Plugs, Band-Master ATS, O-Rings

Sealing Plugs, Band-Master ATS, O-Rings

  • Series 806 Mil-Aero
  • Grommet Sealing Plugs and Dummy Contact Sealing Plugs
  • Nano Band-Master ATS® Shield Termination System
Series 806 Mil-Aero Connector Holding Tool and Jam-Nut Spanner Tool

Connector Holding Tool and Jam-Nut Spanner Tool

  • Series 806 Mil-Aero
  • Series 806 Connector Holding Tools
  • Series 806 Connector Low-Profile Jam-Nut Spanner Tool
Series 806 Mil-Aero Nut Plates 480-003

480-003
Nut Plates

Series 806 Mil-Aero Nut plates speed up connector installation and eliminate dropped hardware in hard-to-reach locations.
Series 806 Mil-Aero 930-017 Panel Gaskets, 600-221 Connector Holding Tools

930-017 Panel Gaskets, 600-221 Connector Holding Tools

  • Series 806 Mil-Aero
  • Panel Gaskets for Series 806 Square Flange Receptacles
  • O-Rings for Series 806 Jam-Nut Receptacles
Series 806 Mil-Aero 809-444 Low Profile Jam-Nut, 600-246 Spanner Tool

809-444 Low Profile Jam-Nut, 600-246 Spanner Tool

  • Series 806 Mil-Aero
  • Series 806 Low Profile Jam-Nut
Series 806 Mil-Aero Series 806 Hex Jam-Nut with Wire Holes

Series 806 Hex Jam-Nut with Wire Holes

  • Series 806 Mil-Aero
  • Series 806 Hex Jam-Nut
Series 806 Mil-Aero Protective Covers 667-440, 667-441, and 667-443

667-440, 667-441, and 667-443
Protective Covers

Protect unmated Series 806 Mil-Aero connectors with thread-on covers. IP68 ingress protection. Aluminum, stainless steel or composite material. Self-locking receptacle cover features anti-decoupling mechanism for resistance to loosening under vibration.
Series 806 Mil-Aero Dummy Stowage Receptacle 650-088

650-088
Dummy Stowage Receptacle

Dummy stowage receptacles secure plug ends of cables during maintenance and storage. Mates with Series 806 Mil-Aero plug connectors. Universal keying. O-ring provides environmental seal. Aluminum or stainless steel.

Series 806 Micro Miniature Backshell, Adapter, and Strain Relief

Series 806 Mil-Aero 457V*048 Composite EMI/RFI Qwik-Ty® Strain Relief

457V*048 Composite EMI/RFI Qwik-Ty® Strain Relief

Series 806 Mil-Aero. Low Profile. Light Weight. Band-Master ATS® Shield Termination. Self-Locking.
Series 806 Mil-Aero 627V234 Composite Swing-Arm® Flex Strain Relief with EMI Adapter

627V234 Composite Swing-Arm® Flex Strain Relief with EMI Adapter

Series 806 Mil-Aero. Lightweight. Low Profile. Composite. Self-Locking. EMI.
Series 806 Mil-Aero 620V*081 Composite Cable Clamp Strain Relief Backshell

620V*081 Composite Cable Clamp Strain Relief Backshell

Series 806 Mil-Aero. Lightweight. Straight, 45° or 90°. Composite. Self-Locking.
Series 806 Mil-Aero 387V*243 Composite EMI/RFI Cable Clamp Backshell with Boot Groove

387V*243 Composite EMI/RFI Cable Clamp Backshell with Boot Groove

Series 806 Mil-Aero. Composite. Straight or 90°. Shielded. Self-Locking.
Series 806 Mil-Aero 440V*202 Composite EMI/RFI Banding Adapter with Boot Groove

440V*202 Composite EMI/RFI Banding Adapter with Boot Groove

Series 806 Mil-Aero. Lightweight. Corrosion-resistant composite. Band-Master ATS® shield termination. Selflocking. Integral QwikTy.
Series 806 Mil-Aero 4470V*1061 Composite EMI/RFI Band-in-a-Can Backshell

4470V*1061 Composite EMI/RFI Band-in-a-Can Backshell

Series 806 Mil-Aero. Corrosion-Resistant. Self-Locking. Shielded. Saddle Clamp. Band Termination.
Series 806 Mil-Aero 317V*111 Composite EMI/RFI Environmental Boot Adapters

317V*111 Composite EMI/RFI Environmental Boot Adapters

Series 806 Mil-Aero. Labor-Saving. Environmental. Shielded. Self-Locking.
Series 806 Mil-Aero 380V*143 Metal EMI/RFI Full Radius Profile Backshell

380V*143 Metal EMI/RFI Full Radius Profile Backshell

Series 806 Mil-Aero. EMI Shielding. Self-Locking. Straight, 45° or 90°. Non-Environmental.
Series 806 Mil-Aero 390V*091 Metal EMI/RFI Full Radius Environmental Backshell

390V*091 Metal EMI/RFI Full Radius Environmental Backshell

Series 806 Mil-Aero. EMI Shielding. Environmental. Self-Locking. Straight, 45° or 90°.
Series 806 Mil-Aero 443V*039 Metal EMI/RFI Band-in-a-Can Backshell Cable Clamp

443V*039 Metal EMI/RFI Band-in-a-Can Backshell Cable Clamp

Series 806 Mil-Aero. EMI Shielding. Band-Master ATS® Shield Termination. Self-Locking. Environmental.
Series 806 Mil-Aero 620V*080 Metal Strain Relief Cable Clamp

620V*080 Metal Strain Relief Cable Clamp

Series 806 Mil-Aero. Strain relief clamp with anti-decoupling ratchet prevents loosening under vibration.
Series 806 Mil-Aero 440V*191 Metal EMI/RFI Boot and Band Adapter

440V*191 Metal EMI/RFI Boot and Band Adapter

Series 806 Mil-Aero. EMI Shielding. Band-Master ATS® Shield Termination. Self-Locking. Environmental.
Series 806 Mil-Aero 320V*030 Environmental Extended Adapter for Size #8 Contacts

320V*030 Environmental Extended Adapter for Size #8 Contacts

Series 806 Mil-Aero. Self-Locking, Straight, 45°, or 90°.
Series 806 Mil-Aero 440V*233 Metal EMI/RFI, Shield Termination Backshell

440V*233 Metal EMI/RFI, Shield Termination Backshell

Series 806 Mil-Aero EMI/RFI, Extended Front End Long Radius Angular Function Strain Relief Cable Clamp Backshell with Integral Banding Platform.
Series 806 Mil-Aero 620VS090 Strain Relief Cable Clamp Backshell, Size #8 Contacts

620VS090 Strain Relief Cable Clamp Backshell, Size #8 Contacts

Series 806 Mil-Aero Extended Shell Strain Relief Cable Clamp Backshell. Self-Locking.
Series 806 Mil-Aero 440VS232 EMI/RFI Strain Relief Cable Clamp, Size #8 Contacts

440VS232 EMI/RFI Strain Relief Cable Clamp, Size #8 Contacts

Series 806 Mil-Aero Strain Relief Cable Clamp Adapter. Self-Locking.
Series 806 Mil-Aero 443V*042 EMI/RFI Environmental, Cable Clamp for Size #8 Contacts

443V*042 EMI/RFI Environmental, Cable Clamp for Size #8 Contacts

Series 806 Mil-Aero EMI/RFI environmental, extended front end long radius angular function strain relief with cable clamp backshell with band in a can banding.
Series 806 Mil-Aero 340VS035 Shorting Cap

340VS035 Shorting Cap

Series 806 Mil-Aero Spin coupling shorting cap fits Series 806 connectors with metric accessory thread. Available with lanyard attachments. Aluminum.
Series 806 Mil-Aero 809*060 Thin Lip Environmental Shrink Boots

809*060 Thin Lip Environmental Shrink Boots

Series 806 Mil-Aero. Protect Your Cable Harness with heat-shrinkable boots. These easy-to-use boots provide excellent electrical, mechanical and environmental protection. Heating the boot causes the boot to shrink onto the connector and cable . An adhesive lining bonds the boot to the connector and cable and fills small gaps for a complete seal. These lipped boots attach directly to Series 806 connectors with integral band platform.