Series 806 Mil-Aero Micro Miniature Connectors

Series 806 Mil-Aero Micro Miniature Connectors

Next-Generation High-Density Connector Series for Demanding Aerospace, Defense and other Harsh-Application Environments — Half the size and weight of MIL-DTL-38999 Series III with Superior Performance

Series 806 Mil-Aero Micro Miniature Connectors offer significant size and weight savings while meeting key performance benchmarks for a broad range of applications such as commercial and military aerospace, industrial robotics, transportation systems and more. Designed for general use in harsh vibration, shock and environmental settings — as well as high altitude, unpressurized aircraft zones with aggressive voltage ratings and altitude immersion standards — the Series 806 Mil-Aero features numerous mechanical design innovations including durable mechanical insert retention, radial seals and triple-ripple grommet seals. Its reduced thread pitch and re-engineered ratchet prevent decoupling problems, particularly in small shell sizes, solving one of the major problems of shell size 9 and 11 MIL-DTL-38999 Series III connectors.

Series 806 Mil-Aero Micro Miniature Connector Reference

About Series 806 Backshells

PC Board Layouts

Slideshow Presentation

Product Datasheet

High-Speed Interconnect Solutions for Military Defense / Aerospace Applications

Series 806 Mil-Aero Connector 3D CAD Model Files

Series 806 Mil-Aero Connector 3D CAD Model Files

Browse and download Series 806 connector CAD drawings, models, and 3D parts

806-012 Plug Connectors

806-012 Plug Connectors

Micro Miniature 806-012 plugs save size and weight compared to traditional aerospace-grade circular connectors. Rugged ratchet mechanism and unique triple-start mating thread provide improved de-coupling resistance under vibration. Series 806 enhanced performance connectors are intended for use in unpressurized aircraft areas subject to vibration, moisture, and temperature extremes.

Series 806 Mil-Aero with High-Speed El Ochito® and hybrid #22HD contact arrangements.

806-013 Square Flange Receptacle Connectors

806-013 Square Flange Receptacle Connectors

Micro Miniature 806-013 square flange panel receptacles save size and weight compared to traditional aerospace-grade connectors. Series 806 high performance connectors are intended for use in unpressurized aircraft areas subject to vibration, moisture, and temperature extremes. Available with integral Nano Band platform or with metric accessory threads, these connectors feature snap-in, rear release contacts.

Series 806 Mil-Aero with High-Speed El Ochito® and hybrid #22HD contact arrangements.

806-019 Line Receptacle Connectors

806-019 Line Receptacle Connectors

Micro Miniature Series 806 connectors save size and weight compared to traditional aerospace-grade circular connectors. These high performance connectors are suitable for unpressurized aircraft areas subject to vibration, moisture, and temperature extremes. 806-019 free-hanging receptacles feature crimp, snap-in contacts. 20 - 28 AWG wire accommodation. 5 A (#22HD contact) or 7 A (#20HD). Contacts are packaged loose with connector.

Series 806 Mil-Aero with High-Speed El Ochito® and hybrid #22HD contact arrangements.

806-020 Jam Nut Receptacle Connectors

806-020 Jam Nut Receptacle Connectors

Micro Miniature Series 806 connectors save size and weight compared to traditional aerospace-grade circular connectors. These high performance connectors are suitable for unpressurized aircraft areas subject to vibration, moisture, and temperature extremes. 806-020 rear panel mount receptacles feature crimp, snap-in contacts. 20 - 28 AWG wire accommodation. 5 A (#22HD contact) or 7 A (#20HD). Contacts are packaged loose with connector.

Series 806 Mil-Aero with High-Speed El Ochito® and hybrid #22HD contact arrangements.

806-021 Jam Nut Receptacle Connectors, PC Tail Contacts

806-021 Jam Nut Receptacle Connectors, PC Tail Contacts

806-021 panel mount jam nut receptacles feature potted-in-place printed circuit board terminals, integral standoffs and threaded holes for secure attachment to rigid or flex circuit boards. Gold-plated terminals are factory-installed, non-removeable and sealed with epoxy. Boss on shell flange guarantees correct connector orientation. These high performance, parylene-compatible connectors are suitable for unpressurized aircraft areas subject to vibration, moisture, and temperature extremes.

Series 806 Mil-Aero with High-Speed El Ochito® and hybrid #22HD contact arrangements.

806-022 Square Flange Receptacle Connectors, PC Tail Contacts

806-022 Square Flange Receptacle Connectors, PC Tail Contacts

806-022 square flange receptacles feature potted-in-place printed circuit board terminals, integral standoffs and threaded holes for secure attachment to rigid or flex circuit boards. Micro Miniature Series 806 connectors save size and weight compared to legacy aerospace-grade circular connectors. These micro miniature, high performance, parylene-compatible connectors are suitable for unpressurized aircraft areas subject to vibration, moisture, and temperature extremes.

Series 806 Mil-Aero with High-Speed El Ochito® and hybrid #22HD contact arrangements.

806-025 Glass-to-Metal Hermetic Receptacles, Solder Cup/PC Tail

806-025 Glass-to-Metal Hermetic Receptacles, Solder Cup/PC Tail

Series 806 hermetic receptacles feature 304L stainless steel shells and glass-to-metal seals. Rated for -65°C to +200°C temperature range. Micro Miniature Series 806 connectors save size and weight compared to legacy aerospace-grade hermetic connectors. These high performance, parylene-compatible connectors are suitable for unpressurized aircraft areas subject to vibration, moisture, and temperature extremes. Equipped with low-profile, non-threaded standoff. For ultra-light, aluminum hermetic performance, see part no. 806-028.

806-026 Hermetic Receptacles, PC Tails, Threaded Standoff

806-026 Hermetic Receptacles, PC Tails, Threaded Standoff

Series 806 hermetic jam nut receptacles feature 304L stainless steel shells and glass-to-metal seals. Rated for -65°C to +200°C temperature range. Micro Miniature Series 806 connectors save size and weight compared to legacy aerospace-grade circular hermetic connectors. These high performance, parylene-compatible connectors are suitable for unpressurized aircraft areas subject to vibration, moisture, and temperature extremes. Equipped with low-profile, threaded standoff. For ultra-light, aluminum hermetic performance, see part no. 806-028.

806-028 Lightweight Aluminum Hermetic Receptacles, PC Tail

806-028 Lightweight Aluminum Hermetic Receptacles, PC Tail

Lightweight aluminum shell. Hermetic. Higher current rating. 806-028 aluminum hermetic receptacles are lighter in weight compared to stainless steel glass-to-metal hermetic connectors. A proprietary sealing process delivers reliable hermetic performance at extreme temperatures. Gold-plated copper alloy contacts have lower resistance and higher current rating than iron alloy contacts used in glass-to-metal hermetics. Hermeticity is 1E-7 cm3sec at 1 ATM pressure differential. Integral standoffs and threaded mounting holes provide secure attachment to rigid or flex circuits. Micro Miniature Series 806 connectors are parylene compatible, and ideal for harsh environment aerospace applications subject to severe wind, moisture and vibration.

240-806 Filtered Receptacles, Jam Nut

240-806 Filtered Receptacles, Jam Nut

Ceramic planar array C and Pi filters. Jam nut panel mounting. PC tail or solder cup contacts. 240-806 filtered receptacles save size and weight compared to traditional aerospace-grade circular connectors. These high performance connectors are suitable for areas subject to high vibration and moisture. -55°C to +125°C.

240-806-21 Filtered Receptacles, Jam Nut, PC Tail, Threaded Standoff

240-806-21 Filtered Receptacles, Jam Nut, PC Tail, Threaded Standoff

Ceramic planar array C and Pi filters. Jam nut panel mounting. PC tail with board mounting flange. 240-806-21 filtered receptacles save size and weight compared to legacy aerospace-grade EMI/RFI filter connectors. These high-performance, parylene-compatible connectors are suitable for areas subject to high vibration and moisture. Size 20HD and size 22HD contacts. Board mounting flange has threaded standoffs and orientation post. -55° C to +125°C Equipped with low-profile threaded standoff.

#20HD Fiber Optic Termini

#20HD Fiber Optic Termini

Single or multi mode. Ceramic ferrule. 0.5 dB loss. Size 20HD fiber optic termini are compatible with Series 806 connectors with size 20HD contact arrangements. These snap-in, rear release termini feature precision ceramic ferrules for accurate fiber alignment. Typical insertion loss 0.5 dB. Fits 50/125 and 62.5/125 multi mode and 9/125 single mode fiber.

#22HD Crimp Contacts

#22HD Crimp Contacts

Military grade. Heavy gold plating. High-density size #22HD contacts accept #22 to #30 AWG wire. Compatible with Series 806 connectors with size 22HD contact cavities. Crimp termination. Contacts are bulk packaged.

809-442 and 809-443 Contacts #22HD Crimp Contacts for #20AWG Wire, Non-removable

809-442 and 809-443 Contacts #22HD Crimp Contacts for #20AWG Wire, Non-removable

Military grade. Heavy gold plating. High-density size #22HD contacts accept #20 AWG wire. Compatible with Series 806 connectors with size 22HD contact cavities. Crimp termination, non-removable. Contacts are bulk packaged.

Crimp Tools, Insertion/Extraction Tools

Crimp Tools, Insertion/Extraction Tools

  • Miniature Adjustable Crimp Tool
  • Positioners for use with Crimp Tool
  • Insertion/Extraction Tool for #20HD Contacts
  • Insertion/Extraction Tools for #22HD Contacts
Sealing Plugs, Band-Master ATS, O-rings

Sealing Plugs, Band-Master ATS, O-rings

  • Grommet sealing plugs
  • Nano Band-Master ATS® Shield Termination System
  • O-rings for Series 806 Jam Nut Receptacles
930-017 and 600-221 Panel Gaskets and Connector Holding Tools

930-017 and 600-221 Panel Gaskets and Connector Holding Tools

  • Panel Gaskets for Series 806 Square Flange Receptacles
  • Series 806 Connector Holding Tools
600-246 Spanner tool, 809-444 Low Profile Jam-nut

600-246 Spanner tool, 809-444 Low Profile Jam-nut

  • Series 806 Connector Spanner Tools
  • Series 806 Low Profile Jam-nut
480-003 Nut Plates

480-003 Nut Plates

Nut plates speed up connector installation and eliminate dropped hardware in hard-to-reach locations. For use with Series 806 square flange panel mount connectors. Two styles: full perimeter and 3/4 perimeter. Install full perimeter plate over wires before terminating the connector. 3/4 perimeter version can be installed on wired connectors. Aluminum plate with self-locking stainless steel female clinch nuts. Plate is coated with chem film per MIL-DTL-5541 Class 1A, or, for maximum corrosion protection choose epoxy primer coating.

806-035 Hex Jam Nuts for Mighty Mouse Receptacles

806-035 Hex Jam Nuts for Mighty Mouse Receptacles

Replacement hex jam-nut for series 806 jam-nut mount receptacles. Optional wire holes available where jam-nuts must be safety-wired to prevent loosening.

667-440, 667-441 and 667-443 Protective Covers

667-440, 667-441 and 667-443 Protective Covers

Protect unmated Series 806 connectors with thread-on covers. IP68 ingress protection. Aluminum, stainless steel or composite material. Self-locking receptacle cover features anti-decoupling mechanism for resistance to loosening under vibration.

650-088 Dummy Stowage Receptacle

650-088 Dummy Stowage Receptacle

Dummy stowage receptacles secure plug ends of cables during maintenance and storage. Mates with Series 806 plug connectors. Universal keying. O-ring provides environmental seal. Aluminum or stainless steel.

809-060 Thin Lip Environmental Shrink Boots

809-060 Thin Lip Environmental Shrink Boots

Protect Your Cable Harness with heat-shrinkable boots. These easy-to-use boots provide excellent electrical, mechanical and environmental protection. Heating the boot causes the boot to shrink onto the connector and cable . An adhesive lining bonds the boot to the connector and cable and fills small gaps for a complete seal. These lipped boots attach directly to Series 806 connectors with integral band platform.

627V234 Swing-Arm® Flex Strain Relief With EMI Adapter

627V234 Swing-Arm® Flex Strain Relief With EMI Adapter

Lightweight. Low Profile. Composite. Self-Locking. EMI. Flexible strain relief adjusts to various wire bundle sizes. Attach cable ties or band to flex arms for strain relief. Terminate cable shields to plated brass EMI adapter with Band-Master ATS® banding strap. Straight, 45° or 90° cable exit. Composite thermoplastic body, coupling nut and flex arms. Compatible with Glenair Series 806 Micro Miniature Circular Connectors.

620-081 Composite Strain Relief

620-081 Composite Strain Relief

Lightweight. Straight, 45° or 90°. Composite. Self-Locking. Spin coupling backshell with full radius cable clamp provides protection for open wire bundles or jacketed cable. Compatible with Glenair Series 806 Micro Miniature Circular Connectors.

387-243 Composite EMI/RFI Backshell

387-243 Composite EMI/RFI Backshell

Composite. Straight or 90°. Shielded. Self-Locking. Corrosion-resistant EMI backshell features high strength thermoplastic construction. Aluminum alloy shield termination rings. Self-locking coupling ring and cable clamp screws. Nickel, cadmium, or nickel-PTFE finish.

380-143 Metal EMI/RFI Backshell

380-143 Metal EMI/RFI Backshell

EMI shielding. Self-locking. Straight, 45° or 90°. Non-environmental. 380-143 backshells fit Glenair Series 806 connectors. These spin coupling backshells have ground rings for cable braid shield termination. Heavy duty saddle clamp with stainless steel telescoping screws. Meets requirements of AS85049 Category 3C medium duty. Aluminum or stainless steel.

390-091 Metal EMI/RFI Submersible Backshell

390-091 Metal EMI/RFI Submersible Backshell

EMI shielding. Submersible. Self-locking. Straight, 45° or 90°. For use with shielded, jacketed cable. Compatible with Series 806 Micro Miniature Connectors. Terminate cable shield to inner and outer ground rings. Heavy duty cable clamps. Aluminum or stainless steel with silicone O-rings and gland. Stainless steel telescoping clamp screws. Meets environmental, electrical and mechanical requirements of AS85049 Category 1A Heavy Duty.

440-191 Metal EMI/RFI Boot and Band Adapter

440-191 Metal EMI/RFI Boot and Band Adapter

EMI shielding. Band-Master ATS® shield termination. Self-locking. Environmental. Spin coupling EMI/RFI adapter with anti-decoupling ratchet prevents loosening under vibration. Fits Series 806 connectors. Terminate cable shield to backshell with Band-Master ATS® stainless steel band. Compatible with Glenair Series 77 lipped heatshrink boots. Straight, 45° or 90° cable exit. Aluminum or stainless steel.

440-202 Composite EMI/RFI Banding Adapter

440-202 Composite EMI/RFI Banding Adapter

Lightweight. Corrosion-resistant composite. Band-Master ATS® shield termination. Self-locking. Integral QwikTy. Spin coupling EMI/RFI adapter with anti-decoupling ratchet prevents loosening under vibration. Fits Series 806 connectors. Terminate cable shield to backshell with Band-Master ATS® stainless steel band. Compatible with Glenair Series 77 lipped heatshrink boots. Straight, 45° or 90° cable exit.

770-003 Heatshrink Boots for Band Adapters

770-003 Heatshrink Boots for Band Adapters

770-003 heatshrink boots fit 440-191 and 440-202 banding adapters. These lipped boots provide electrical, mechanical and environmental protection. Type 1 high performance elastomer or Type 2 Low Smoke/ Zero Halogen material. Optional adhesive lining bonds the boot to the connector and cable and fills small gaps for a complete seal.

317-111 EMI/RFI Piggyback Environmental Boot Adapters

317-111 EMI/RFI Piggyback Environmental Boot Adapters

Labor-saving. Environmental. Shielded. Self-locking. "Piggyback" boot adapters reduce installation time compared to conventional heatshrink boots. Supplied as shown with the boot already installed on adapter. Terminate cable shield to plated brass shield termination adapter using Band-Master ATS® strap and hand tool. Boot is pre-coated with "W1" hot melt adhesive. These adapters fit Glenair Series 806 Micro Miniature Circular Connectors.

457-048 Composite EMI/RFI Qwik-Ty® Strain Relief

457-048 Composite EMI/RFI Qwik-Ty® Strain Relief

Low profile. Light weight. Band-Master ATS® shield termination. Self-locking. Next-generation Qwik-Ty® features high strength composite construction plus EMI shielding. Available in straight, 45° or 90° versions. Terminate cable shield to plated brass shield termination adapter using Band-Master ATS® strap and hand tool. Attach wire bundle to arm with MS3367-type nylon tie strap (not supplied). Optional rubber pad provides wire cushioning. Slots in shield adapter accept individual shields.

4470-1061 Composite EMI/RFI Band-in-a-Can Backshell

4470-1061 Composite EMI/RFI Band-in-a-Can Backshell

Corrosion-resistant. Self-locking. Shielded. Saddle clamp. Band termination. EMI/RFI "band-in-a-can" backshell fits Series 806 connectors. Terminate cable shield to backshell with optional Band-Master ATS® stainless steel band. Coupling nut and cable clamp are black composite material, adapter is plated with conductive nickel, nickel-PTFE or olive drab cadmium. Non-environmental. Straight, 45° or 90°.

443-039 Composite EMI/RFI Band-in-a-Can Backshell

443-039 Composite EMI/RFI Band-in-a-Can Backshell

EMI shielding. Band-Master ATS® shield termination. Self-locking. Environmental. Spin coupling EMI/RFI backshell with anti-decoupling ratchet prevents loosening under vibration. Fits Series 806 connectors. Terminate cable shield to backshell with Band-Master ATS® stainless steel band, supplied with backshell. Cable clamp grommet provides environmental seal to cable jacket. Straight, 45° or 90° cable exit. Aluminum or stainless steel.

620-080 Strain Relief

620-080 Strain Relief

Strain relief clamp with anti-decoupling ratchet prevents loosening under vibration. Full radius saddle clamps prevent pinching of cables. Fits Series 806 connectors. Straight, 45° or 90° cable exit.

340VS035 Shorting Cap

340VS035 Shorting Cap

Spin coupling shorting cap fits Series 806 connectors with metric accessory thread. Available with lanyard attachments. Aluminum.