Glass-to-metal seal hermetic connectors are designed for use in harsh application environments. Such applications are exposed to severe weather conditions, at high altitudes, under extremes of atmospheric pressure and in rapidly changing temperature gradients and are often subjected to fluid immersion within corrosive substances such as acids and oils. Hermetic connectors are selected for their ability to protect control equipment environments by maintaining an air-tight seal between severe conditions that would otherwise subject sensitive equipment to moisture, air, or corrosive gases.
The world of hermetic connectors continues to grow as engineers face the demand for sealed, connectorized solutions pushing the envelope into ever harsher and increasingly challenging environments. To meet these requirements Glenair continues to innovate high performance solutions geared towards mission critical applications. Today, Glenair offers hermetic connectors in 2 distinct categories of Mighty Mouse micro miniature connectors: Glass-to-Metal Seal and Code Red.
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Compact, Rugged Series 800 glass-to-metal seal hermetic receptacles feature stainless steel shells. Contacts are gold-plated iron alloy. UN mating thread. Available with male pin contacts (contact Glenair for hermetic connectors with female socket contacts). 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. Contacts are factory-installed and are non-removable. Terminate to wires with solder cup versions, or choose PC tail versions for thru-hole soldering to rigid or flexible circuit boards. Available in all contact and insert arrangements between size 5 and 12.
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Feature a double-start modified stub ACME mating thread for improved protection against cross-mating and thread damage. Stainless steel shells suitable for E-Beam welding. 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. Four shell styles available including solder mount, weld mount, jam-nut, or square flange. Solder cup contacts for easy attachment of wires ideal for wire to board applications. Contacts are gold plated, nickel-iron.
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Feature a double-start modified stub ACME mating thread for improved protection against cross-mating and thread damage. 304L stainless steel shells suitable for E-Beam welding. 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. Five shell styles available including solder mount, weld mount, jam-nut, dual O-ring jam nut, or square flange. Integral standoffs for solder washout. Solder cup or PC tail contacts for attachment to flex or rigid circuit boards. Contacts are gold plated, nickel-iron.
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Series 801 Quick Coupling Hermetic Receptacles feature a double-start modified stub ACME mating thread for improved protection against cross-mating and thread damage. Stainless steel shells provide excellent corrosion resistance. 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. Three shell styles available including solder mount, jam-nut, or square flange. Contacts are nickel-iron alloy and gold plated. Size #16 contacts up to 700 MHz, size 12 up to 3 GHz frequency range cable adapters with crimp rings provided with each connector for reliable cable termination. Once adapter is terminated, connector must be backfilled with epoxy and is non-removable.
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Feature gold plated nickel-iron alloy contacts and glass to metal seal. 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. Stainless steel connector shell provides excellent corrosion protection. Viton® O-rings offer improved resistance to high temperature and harsh chemicals. Square flange, solder, and jam-nut shell styles. Size #16 (up to 700 MHz) and #12 (up to 3 GHz) coax contacts available.
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Series 801 PC Board Mounting Hermetic Receptacles feature double-start, modified stub, ACME mating thread for improved protection against cross-mating and thread damage. Stainless steel shells provide excellent corrosion resistance while fluorosilicone seals and o-rings offer improved immunity to harsh chemicals. 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. Square flange and jam-nut shell styles available. Integral standoffs for solder washout and threaded standoffs for harsh environments where high vibration and shock are a concern. PC tail contacts allow for attachment to flex or rigid circuit boards. Contacts are nickel alloy and gold plated.
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Series 801 PC Tail Hermetic Receptacles feature double-start, modified stub, ACME mating thread for improved protection against cross-mating and thread damage. Stainless steel shells provide excellent corrosion resistance while fluorosilicone seals and o-rings offer improved immunity to harsh chemicals. 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. Square flange and jam-nut shell styles available. Integral standoffs for solder washout and threaded PCB mounting holes for harsh environments where high vibration and shock are a concern. PC tail contacts allow for attachment to flex or rigid circuit boards. Size 16 and 12 coax contacts and combo arrangements.
- Box Mount Receptacle - Shell Style 02
- Jam-Nut Mount Receptacle - Shell Style 07
- PCB Footprints
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Series 801 Hermetic Feed-thru connectors feature gold plated nickel-iron alloy contacts and compression glass dielectric material. 304L series stainless steel connector shell provides excellent corrosion protection and is suitable for e-beam welding. Fluorosilicone blend, seal and piston o-ring offer improved resistance to harsh chemicals. 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. Square flange and rear panel mount jam-nut shell styles available.
- Jam-Nut Mount and Square Flange Mount Bulkhead Feed-Thru Connectors
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Series 802 Hermetic Receptacles feature integral banding porch. Gold plated nickle-iron alloy contacts and compression glass dielectric material. Stainless steel connector shell with integral banding porch provides excellent corrosion protection and is suitable for e-beam welding. Viton® O-rings offer improved resistance to high temperature and harsh chemicals.
Hermetically Sealed 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm. Open face (unmated) pressure rating is 1000 PSI. When mated, Series 802 connectors withstand 3500 PSI hydrostatic pressure.
- Jam-Nut, Rear Panel Mount Receptacle - Shell Style 07
- Box Mount, Receptacle - Shell Style 02
- Jam-Nut, Front Panel Mount Receptacle - Shell Style 00
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Series 802 Hermetic Receptacles feature gold plated nickle-iron alloy contacts and compression glass dielectric material. Stainless steel connector shell provides excellent corrosion protection. Viton® O-rings offer improved resistance to high temperature and harsh chemicals. Hermetically Sealed and 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. Open face (unmated) pressure rating is 1000 PSI. When mated, Series 802 connectors withstand 3500 PSI hydrostatic pressure.
- Jam-Nut, Rear Panel Mount Receptacle - Shell Style 07
- Box Mount, Receptacle - Shell Style 02
- Jam-Nut, Front Panel Mount Receptacle - Shell Style 00
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Series 802 Hermetic Receptacles 100% tested to meet 1 x 10-7 ccHe/sec @ 1
atm. Connectors feature gold plated iron alloy contacts and compression glass dielectric material. The 316 stainless steel connector shell provides excellent corrosion protection. Viton® o-rings offer improved resistance to high temperature and harsh chemicals. Open face (unmated) pressure rating is 1000 PSI. When mated, Series 802 connectors withstand 3500 PSI hydrostatic pressure.
- Hermetic Jam-Nut, Front Panel Mount Receptacle - Shell Style 00
- Hermetic Jam-Nut, Rear Panel Mount Receptacle - Shell Style 07
- Hermetic Weld Mount Receptacle - Shell Style 03
- Hermetic Box Mount, Front Panel Mount Receptacle - Shell Style 02
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Series 802 Hermetic Receptacles feature stainless steel shells for excellent corrosion resistance, fused glass insulators and gold plated, nickel-iron alloy contacts. 1000 PSI open face rated. 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. 9 size #16 or 8 size #12 hybrid RF contact arrangements. Four Shell Styles including front panel mount jam-nut, front panel mount square flange, weld mount, and rear panel mount jam-nut. Cable adapters are provided with crimp rings for reliable cable termination.
- Hermetic Jam-Nut, Front Panel Mount Receptacle - Shell Style 00
- Hermetic Square Flange, Front Panel Mount Receptacle - Shell Style 02
- Hermetic Weld Mount Receptacle - Shell Style 03
- Hermetic Jam-Nut, Rear Panel Mount Receptacle - Shell Style 07
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Series 802 Hermetic Bulkhead Feedthrough Connectors provide a separable hermetic connection on both sides of a mounting panel. 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. Gold plated iron alloy contacts and compression glass dielectric material. The passivated, stainless steel connector shell offers excellent corrosion protection. Available with pin-to-pin, pin-to-skt, or vskt-to-skt contacts. Power applied to a given contact on one end will result in power to contact directly opposite, regardless of contact identification letter.
- Box Mount, Bulkhead Feedthru - Shell Style 02
- Jam Nut Mount, Bulkhead Feedthru - Shell Style 07
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Series 802 Hermetic Jam-Nut Mount, Bulkhead Feedthrough provide a separable hermetic connection on both sides of a mounting panel. 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. Gold plated iron alloy contacts and compression glass dielectric material. The passivated, stainless steel connector shell offers excellent corrosion protection. Available with pin-to-pin contacts. Power applied to a given contact on one end will result in power to contact directly opposite, regardless of contact identification letter. Shell sizes 5 thru 21 have a maximum open face rated test pressure of 1,000 PSI in one direction.
- Jam-Nut Mount Bulkhead Feed-Thru
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Series 803 Hermetic Receptacles feature 304L stainless steel shells and fused glass insulators tested to 1 x 10-7 cc/second maximum helium leak rate at 1 atmosphere vacuum. Select PC tail contacts for attachment to flexible ribbon or rigid board or choose solder cup contacts for direct wire attachment. Hermetic contacts are gold-plated iron alloy. Jam-nut rear panel mount and flange mount, front or rear panel mount shell styles are available. 1000 PSI pressure rating in open face (unmated) condition.
- Flange Mount, Front or Rear Panel Mount Receptacle - Shell Style 02
- Jam-Nut Rear Panel Mount Receptacle - Shell Style 07
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"Push-Pull" Quick-Disconnect coonnectors (QDC) feature a canted coil spring to securely retain mating plug connector while providing low shell-to-shell resistance for excellent EMI shielding. Internal O-ring provides water-tight seal when mated. Connectors feature stainless steel shells, fused vitreous glass insulators and gold-plated alloy 52 iron alloy contacts. Hermetic connectors are 100% tested to meet 1 x 10-7 ccHe/sec @ 1 Atm helium leak rate. Two jam-nut shell styles are available including front panel mount (style 00) and rear panel mount (style 07).
- Jam-Nut, Rear Panel Mount Receptacle - Shell Style 07
- Jam-Nut, Front Panel Mount Receptacle - Shell Style 00
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This series 804 design provides a separable connection on both sides of the mounting panel. Jam-nut receptacle features three contact options: pin/socket (preferred version), pin/pin, or socket/socket. Contacts are factory installed and are not removable. Available in aluminum or stainless steel. Gold–plated copper alloy contacts and ground spring, high-grade rigid dielectric insulator, fluorosilicone seals. Note: use caution when specifying pin/pin or socket/socket versions. the arrangement pattern is mirrored about the vertical axis.
- Jam-Nut, Rear Panel Mount Bulkhead Feed-Thru - Style 07
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Glass-to-metal seal hermetic connectors feature solder cup contacts for direct wire attachment or PC tails for PC board termination. Contacts are gold plated, nickel alloy pin contacts and copper alloy socket contacts. Shell styles include square flange, solder mount, jam-nut, and weld mount. Connectors are 100% tested to meet 1 x 10-7 ccHe/sec at 1 atm helium leak rate. Contacts are non-removable, back potted, and parylene compatible. Consult factory for additional arrangements.
- Square Flange Receptacle - Shell Style 02
- Solder Mount Receptacle - Shell Style 03
- Jam-Nut Mount Receptacle - Shell Style 07
- Weld Mount Receptacle - Shell Style 13
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PCB Hermetic Receptacle Connectors feature integral banding porch for use with Band-Master® stainless steel band (sold separately) and power and signal solder cup contacts for direct to wire attachment. Available square flange–front or rear panel mount, solder mount, jam-nut, and weld mount shell styles. Connectors are 100% tested to meet 1 x 10-7 ccHe/sec at 1 atm helium leak rate. Contacts are non-removable, back potted, and parylene compatible. Consult factory for additional arrangements.
- Square Flange Receptacle - Shell Style 02
- Solder Mount Receptacle - Shell Style 03
- Jam-Nut Mount Receptacle - Shell Style 07
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Series 805 Hermetic Receptacles feature hybrid layouts with coax pin or socket face coax contacts for attachment to flexible or rigid board. Full glass dielec tric material. Connec tors are 100% tested to meet 1 x 10-7 ccHe/sec at 1 atm helium leak rate. Stainless steel connector shells provide excellent corrosion protection. Available in square flange, solder mount, weld mount, and jam-nut shell styles. Viton® O-rings offer improved resistance to high temperature and harsh chemicals. Contacts are non-removable. Connector is backpotted and parylene compatible.
- Jam-Nut, Rear Panel Mount Receptacle - Shell Style 07
- Square Flange, Front or Rear Panel Mount, Thru-Hole Receptacle - Shell Style 02
- Solder Mount Receptacle - Shell Style 03
- PCB Footprints
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Series 805 Hermetic Receptacles feature gold plated nickel-iron alloy contacts and compression glass dielectric material. Threaded standoff for board washout and robust attachment to PC board. 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. Stainless steel connector shell provides excellent corrosion protection. Rear panel mount square flange and jam-nut configurations available. Coax contacts available for size 12 and 16 contact arrangements only.
- -02 = Square Flange Mount
- -07 = Jam-Nut, Rear Panel Mount
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Series 805 Hermetic Feedthroughs represent the gold standard for hermetic connectors. Glass-to-metal seals provide a consistently reliable hermetic seal and pro-vide a separable hermetic connection on both sides of a mounting panel. Available in shell sizes 8 to 23. Mates with all high density triple-start threaded connectors with the same polarization and opposite contact genders (805-001 and 805-002). Gold plated nickel-iron alloy contacts and compression glass dielectric material. Hermeticity less than 1 x 10-7 cc/second at 1 atmosphere. Stainless steel connector shell provides excellent corrosion resistance.
- Box Mount Shell, Style 02 or Jam-Nut Rear Panel Mount, Shell Style 07
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Series 801 Lightweight Hermetic Receptacles
Feature an advanced hermetic encapsulant seal for a leak rate performance of 1 x 10-7 ccHe/second. Encapsulant seal allows for the use of copper alloy / gold plated contacts for improved performance over nickel-iron contacts typically found in glass-to-metal sealed connectors. Modified double-start stub ACME mating thread for improved protection against cross-mating and thread damage. Four shell styles — jam-nut, square flange, solder mount and weld mount available. Solder cup or PC tail contacts for attachment to flex or rigid circuit boards. Contact factory regarding use in liquid environments.
- Jam-Nut Mount Receptacle - Shell STyle 07
- Front or Rear, Square Flange Mount - Shell Style 02
- Weld Mount Receptacle - Shell Style 13
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CODE RED Light Weight Hermetic Panel Mount Receptacles
Quick Disconnect Series 804 Hermetic Connectors feature aluminum shells with advanced encapsulant sealing technology and gold-plated copper contacts. Contacts are factory-installed and non-removable. Choose solder cup or PC Tail terminals. Front or rear jam-nut panel mount versions available. Select front panel mount to reduce snagging and lower profile, or choose rear panel mount style where space within a box enclosure is limited. 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. Operating temperature range of -65°C to +200° C. Coil spring securely retains mating plug connector and provides low shell-to-shell resistance for excellent EMI shielding. Not for use in liquid environments.
- Jam-Nut, Rear Panel Mount Receptacle - Shell Style 07
- Jam-Nut, Front Panel Mount Receptacle - Shell Style 00
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Series 805 Code Red Hermetic Receptacles feature solder cup contacts for direct wire attachment or PC tails for PC board termination. Signature encapsulant allows for use of standard gold plated, copper alloy pin and and socket contacts with better electrical performance over traditional hermetic nickel-iron contacts. Light weight, aluminum shells styles include square flange, solder mount, jam-nut, and weld mount. Connectors are 100% tested to meet 1 x 10-7 ccHe/sec at 1 atm helium leak rate. Contacts are non-removable, back potted, and parylene compatible. Consult factory for hybrid shielded contact / coax arrangements.
- 805-140-07 = Code Red Light Weight Hermetic Connector
- Jam-Nut Mount Receptacle - Shell Style 07
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Series 805 Light Weight Hermetic Bulkhead Feedthrough
Aluminum alloy shells provide a lightweight separable connection on both sides of a mounting panel. Code Red encapsulant allows for conventional gold plated, copper alloy contacts for improved electrical performance over traditional glass-to-metal seal nickel iron contacts. Available in shell sizes 8 to 23. 100% tested to meet 1 x 10-7 ccHe/sec @ 1 atm helium leak rate. Mates with all high density triple-start threaded plug connectors with the same polarization and opposite contact genders. Pin and socket configurations include pin to pin, pin to socket, and socket to socket. Please contact the factory for additional finish options.
- Jam-Nut, Rear Panel Mount - Shell Style 07
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