SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental I/O, Cable and PCB Connectors

SuperNine® Environmental I/O, Cable and PCB Connectors

Glenair's signature mil-aero cylindrical environmental connector series, SuperNine®, is available in crimp and PC tail connectors with optional banding platforms — plus high-durability contacts, piston-seal environmental versions and blind-mate space-grade solutions

The advanced performance MIL-DTL-38999 Series III SuperNine environmental series connector offers the broadest range of performance enhancements ever seen in a commercial connector series built in accordance with MIL-DTL-38999 Series III, including high-durability anti-decoupling technology, plus 1500 mating cycle contacts and integrated shield termination technology. SuperNine also offers the industry‚Äôs broadest selection of sealed COTS PC tail-equipped connectors. IP68 in the mated-condition (10 meters, two hours) plus special space-grade blind-mate and zero extraction force solutions lead the industry for performance and reliability. SuperNine® advanced performance MIL-DTL-38999 connector Series III key features include:

  • Plug connectors with high durability plating and banding porch
  • Crimp and PC receptacles with high-durability contacts
  • Five different designs of sealed printed circuit board connector standoffs
  • MIL-STD-1560 as well as high-density insert arrangements
  • High-durability vibration and shock performance IAW Bell Helicopter and Boeing aircraft specifications

Reference

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Advanced performance MIL-DTL-38999 Series III SuperNine® Environmental Series

The environmental class of the Glenair Series 23 SuperNine® includes IP68 (mated condition) MIL-DTL-38999, Series III crimp plugs and receptacles for cable and I/O applications, plus the interconnect industry's most advanced range of sealed PCB termination receptacles, connector savers and bulkhead feed-thrus. High performance options include extended durability contacts, integrated banding capability, high-density insert arrangements, and more. Rugged ratcheted coupling technology delivers reliable vibration and shock performance. Insert arrangements are in accordance with MIL-STD-1560 and include special high-density arrangements.

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental Technical Reference

233-205 Plug and Receptacle Environmental Class Connector Series, IAW D38999

233-205 Plug and Receptacle Environmental Class Connector Series, IAW D38999

Accessory thread version, crimp contacts, and SuperNine® advanced performance MIL-DTL-38999 Series III features
  • G6 = Plug, with EMI Spring
  • 05 = Receptacle, In-Line
  • 07 = Receptacle, Jam Nut
  • 00 = Receptacle, Wall Mount with Slotted Holes
  • HS = Receptacle, Wall Mount with Standard Helicoil
  • HM = Receptacle, Wall Mount with Metric Helicoil
  • CS = Receptacle, Wall Mount with Standard Clinch-Nuts
  • CM = Receptacle, Wall Mount with Metric Clinch-Nut
233-206 Plug and Receptacle Environmental Class Connector Series, IAW D38999

233-206 Plug and Receptacle Environmental Class Connector Series, IAW D38999

Integrated banding porch version, crimp contacts, and SuperNine® advanced performance MIL-DTL-38999 series III features
  • G6 = Plug, with EMI Spring
  • 05 = Receptacle, In-Line
  • 07 = Receptacle, Jam Nut
  • 00 = Receptacle, Wall Mount with Slotted Holes
  • HS = Receptacle, Wall Mount with Standard Helicoil
  • HM = Receptacle, Wall Mount with Metric Helicoil
  • CS = Receptacle, Wall Mount with Standard Clinch-Nuts
  • CM = Receptacle, Wall Mount with Metric Clinch-Nut
233-215 Plug and Receptacle Environmental Class Connector Series, IAW D38999

233-215 Plug and Receptacle Environmental Class Connector Series, IAW D38999

1000 PSI piston-seal version, accessory threads or integrated banding porch, crimp contacts, and SuperNine® advanced performance MIL-DTL-38999 series III features
  • G6 = Plug, with EMI Spring
  • 05 = Receptacle, In-Line
  • 07 Jam nut receptacle
  • HM Wall mount receptacle with metric helicoils
  • HS Wall mount receptacle with standard helicoils
233PS215 1000 PSI piston-seal receptacle with advanced panel sealing, IAW D38999

233PS215 1000 PSI piston-seal receptacle with advanced panel sealing, IAW D38999

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental with accessory threads, integrated banding porch or flat back
233-216 Lanyard-release plug with EMI spring, IAW D38999

233-216 Lanyard-release plug with EMI spring, IAW D38999

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental
233-207 PCB wall-mount receptacles, flush-flange, IAW D38999

233-207 PCB wall-mount receptacles, flush-flange, IAW D38999

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental
  • 00 = Wall mount receptacle with slotted holes
  • HM = Wall mount receptacle with metric helicoils HS = Wall mount receptacle with standard helicoil
  • 07 = jam-nut mount receptacle
233-208 PCB wall mount receptacles with stepped contacts, IAW D38999

233-208 PCB wall mount receptacles with stepped contacts, IAW D38999

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental
  • 00 = Wall Mount Receptacle with Slotted Holes CM = Wall Mount Receptacle with Metric Clinch Nuts
  • CS = Wall Mount Receptacle with Standard Clinch Nuts
  • HM = Wall Mount Receptacle with Metric Helicoils HS = Wall Mount Receptacle with Standard Helicoil
  • 07 = Jam nut receptacle
233-209 PCB wall mount receptacles with short standoff, IAW D38999

233-209 PCB wall mount receptacles with short standoff, IAW D38999

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental
  • 00 = Wall mount receptacle with slotted holes
  • HM = Wall mount receptacle with metric helicoils HS = Wall mount receptacle with standard helicoils
  • CM = Wall mount receptacle with metric clinch nuts
  • CS = Wall mount receptacle with standard clinch nut
  • 07 PCB jam nut receptacle
233-210 PCB wall mount receptacles with threaded standoff, IAW D38999

233-210 PCB wall mount receptacles with threaded standoff, IAW D38999

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental
  • 00 = Wall mount receptacle with slotted holes
  • HM = Wall mount receptacle with metric helicoils HS = Wall mount receptacle with standard helicoils
  • CM = Wall mount receptacle with metric clinch nuts
  • CS = Wall mount receptacle with standard clinch nut
  • 07 = jam-nut mount receptacle
233-211 PCB wall mount receptacle with dual flange, IAW D38999

233-211 PCB wall mount receptacle with dual flange, IAW D38999

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental
  • 00 = Wall Mount Receptacle with Slotted Holes and Standard Stand-Off Thread
  • 10 = Wall Mount Receptacle with Slotted Holes and Metric Stand-Off Thread
  • CM = Wall Mount Receptacle with Metric Clinch Nuts
  • CS = Wall Mount Receptacle with Standard Clinch Nuts
  • HM = Wall Mount Receptacle with Metric Helicoils HS = Wall Mount Receptacle with Standard Helicoils
  • 07 = jam nut receptacle
233-393 USB 2.0 Memory Stick, MIL-DTL-38999 Series III Type

233-393 USB 2.0 Memory Stick, MIL-DTL-38999 Series III Type

11 - 35 Arrangement, SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental

SAV-CON® Connector Savers

The smart solution for preventing contact damage and extending the service life of cable assemblies and box and panel-mount receptacles.

Reference

233-212 Wall mount feed-thru Sav-Con, D38999 Series III

233-212 Wall mount feed-thru Sav-Con, D38999 Series III

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental
  • 00 = Wall Mount Receptacle with Slotted Holes
  • CM = Wall Mount Receptacle with Metric Clinch Nuts
  • CS = Wall Mount Receptacle with Standard Clinch Nuts HM = Wall Mount Receptacle with Metric Helicoils
  • HS = Wall Mount Receptacle with Standard Helicoil
233-213 In-line Sav-Con, D38999 Series III

233-213 In-line Sav-Con, D38999 Series III

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental
233-214 In-line plug/plug connector saver, MIL-DTL-38999 Series III Type

233-214 In-line plug/plug connector saver, MIL-DTL-38999 Series III Type

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental

SuperNine® PWM MIL-DTL-38999 Series III Type Connectors

Aerospace-grade connectors for PWM and other high-voltage, high-temperature applications

Reference

233-230-G6 Pulse width modulation plug connectors, IAW EN3645-01:23

233-230-G6 Pulse width modulation plug connectors, IAW EN3645-01:23

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental
233-230-00 Pulse width modulation receptacle connector, IAW EN3645-01:23

233-230-00 Pulse width modulation receptacle connector, IAW EN3645-01:23

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental
High Temperature Contacts

High Temperature Contacts

  • Pin Contact
  • Socket Contact
Pneumatic Crimp Tool for Size #8 Power Contacts, M22520/23

Pneumatic Crimp Tool for Size #8 Power Contacts, M22520/23

  • Pneumatic Crimp Tool For Size #8 Power Contacts Exploded View
  • Pneumatic Crimp Tool
  • Die Assembly For Size #8 Contacts
  • Locator For Size #8 Contacts
TurboFlex®

TurboFlex®

Aerospace-Grade Power Cable
  • 961-001 TurboFlex®, .125 WALL, 4500 VAC
  • 961-002 TurboFlex®, .093 WALL , 3500 VAC
  • 961-003 TurboFlex®, .062 WALL , 3000 VAC
  • 961-004 TurboFlex®, .032 WALL , 2000 VAC

Space-Grade Guidelines for SuperNine® Connectors / Environmental Series 23, MIL-DTL-38999 Series III Type

Space-Grade Guidelines for SuperNine® Connectors Features
  • SuperNine® environmental series connectors are subjected to bakeout and thermal vacuum outgas processing IAW MIL-DTL-38999 Class G
  • Modification codes are a convenient way to specify outgassing bakeout requirements per NASA specifications and/or D38999 Class G
  • Cadmium and silver finish are prohibited in space
  • Specify electroless nickel finish on connector shells and gold finish on contacts
Space-Grade Guidelines for SuperNine® Connectors Features

Space-Grade Guidelines for SuperNine® Connectors Features

  • Outgassing
  • Note on Connector Material and Finish Options
  • IAW Class G (and NASA screening) guidelines for space-grade applications

Space-Grade Circular Blind-Mate Connectors, MIL-DTL-38999 Series III Type

Glenair Series 253 blindmate connectors, MIL-DTL-38999 Series III Type, are designed to meet applicable environmental, electrical and mechanical performance characteristics of D38999 Series III. The technology is well suited for use in commercial rack and-panel instrumentation applications, as well as a blind-mate solution for satellite deployment, scientific research and development payloads, interstage, UAV, and munitions release and more.

  • Blind-mate, fixed and float-mount interconnects for non-ITAR commercial as well as military/defense applications
  • Adjustable separation force (AKA assisted-release, zero extraction force) solutions
  • Misalignment accommodation and special auxiliary sealing for trouble-free blind mating in environmental applications
  • Available in most symmetrical MIL-STD-1560 insert arrangements with contacts sizes from #23 to #8
  • Selected materials offer low outgassing properties and high resistance to both corrosion and stress corrosion cracking
  • NASA outgassing bake-out process available
  • Designed to withstand the rigors of launch and flight — including shock, vibration, thermal vacuum, acceleration, and temperature extremes
  • Standard accessory threads and teeth per MIL-DTL-38999 accommodate a wide range of backshell accessories
  • Crimp-removable contacts standard. Consult factory for PC tails, dual-flange standoffs, custom blind-mate configurations, and hermetically sealed option

Overview, MIL-DTL-38999 Series III Type Space-Grade Blind-Mate Connectors

Glenair's proven-performance space-grade products

253-014 and 253-015 Blind-mate plug and receptacle pair, jam-nut mount with misalignment accommodation and optional sealing

253-014 and 253-015 Blind-mate plug and receptacle pair, jam-nut mount with misalignment accommodation and optional sealing

  • Fixed Jam-Nut Mount Plug with Roll-On/Roll-Off Nose and Accessory Threads
  • Floating Jam-Nut Mount Receptacle with Misalignment Accommodation and Optional Sealing
  • SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental
253-016 and 253-017 Blind-mate wall mount assisted separation force (ZEF) plug and receptacle pair with misalignment accommodation

253-016 and 253-017 Blind-mate wall mount assisted separation force (ZEF) plug and receptacle pair with misalignment accommodation

  • Fixed Wall Mount Plug with Spring Assist (Zero Separation Force)
  • Floating Wall Mount Receptacle with Adjustable Separation Force and Misalignment Accommodation
  • SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental
253-018 Blind-mate bulkhead feed-thrus with assisted kick-off and standard triple-start plug and receptacle mating interfaces

253-018 Blind-mate bulkhead feed-thrus with assisted kick-off and standard triple-start plug and receptacle mating interfaces

  • 253-018-07 Blind-Mate Feed-Thru, Jam-Nut Mount Plug with B-Side D38999 Type Receptacle Mating Interface and Assisted Kick-Off (Spring Force)
  • 253-018-G6 Blind-Mate In-Line Plug with B-Side D38999 Type Plug Mating Interface and Assisted Kick-Off (Spring Force)
  • SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental
253-019 Floating Jam-Nut Mount Receptacle with Misalignment Accommodation and Optional Sealing

253-019 Floating Jam-Nut Mount Receptacle with Misalignment Accommodation and Optional Sealing

Mates with 253-018 Bulkhead Feed-Thru

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental

253-031 Blind-Mate Jam-Nut Mount Plug with Kick-Off Spring and Accessory Threads

253-031 Blind-Mate Jam-Nut Mount Plug with Kick-Off Spring and Accessory Threads

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental

253-032 Floating Jam-Nut Mount Receptacle with Misalignment Accommodation;

253-032 Floating Jam-Nut Mount Receptacle with Misalignment Accommodation;

Mates with 253-031 Only

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental

253-033 Float Mount Feed-Thru, Jam Nut Mount Receptacle to 38999 Type Series III Plug Mating Interface

253-033 Float Mount Feed-Thru, Jam Nut Mount Receptacle to 38999 Type Series III Plug Mating Interface

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental

253-025 SuperNine® Locking Circuit and Test Mate Connector

253-025 Locking Circuit and Test Mate Connector

Mates with 253-016 Plug

SuperNine® Advanced Performance MIL-DTL-38999 Series III Environmental