QwikConnect Vol 11 Num 1 July 2006



The Joint Strike Fighter

O ne of the most significant Glenair Fiber Optic success story is the F-35 Joint Strike Fighter (JSF) in development for the US Air Force, Navy and Marine Corps, as well as the UK Royal Navy. Led by Lockheed Martin, with international partners that include Northrop Grumman, BAE Systems, General Electric, Rolls-Royce, Hamilton Sundstrand, Vision Systems, Harris Advanced Avionic Systems, Honeywell, Moog and others, the JSF is being built in three forms: conventional takeoff, carrier take-off, and short take-off and vertical landing. These fighter jets feature some of the world’s most sophisticated and complicated systems for avionics, communications, navigation, targeting, countermeasures, and helmet display.

Glenair has considerable interconnect content designed into the JSF, including many backshells, connectors and cable assemblies. But most relevant to this story is Glenair’s High-Reliability Fiber Optic Technology serving the new JSF.

Fighter plane conditions are severe, and Glenair Fiber Optic products are well suited for the circumstances. Temperature shifts of +125°C in deserts to -65°C at 30,000 feet within only a few minutes, call for high-reliability solutions. Weight limits and tight spaces for components within the wing, tail and cockpit dictate small, lightweight and compact packaging. Glenair MIL-DTL-38999 style tight-tolerance f ibe r optic connectors in lightweight, but extremly rugged, composite thermoplastic are a perfect match for these temperature and restricted space requirements. Electromagnetic compatibility was specified because placement and routing put electronics near magnetic interference generators such as engines and high-frequency computer equipment. Glenair Fiber Optic technology, immune from electromagnetic interference, is ideal for these EMI environments. Reliability is also crucial.As the JSF is a single-seat aircraft, the flawless performance of the interconnect system is vitally important to help the pilot carry out his or her mission.

Early in the JSF program, fiber optic interconnection was handled by modifying MIL-DTL-38999 electrical connectors for use with fiber optic contacts. Higher bandwidth and tighter tolerance requirements drove Glenair to develop specific MIL-DTL-38999 style fiber optic connectors with tighter dimensional control of connector keys and keyways and other dimensional stability needs of fiber. The Glenair MIL-DTL-38999 style connector established true positioning of cavities with extremely accurate termini retention clip location.

The JSF uses Glenair MIL-DTL-38999 style tight-tolerance fiber optic connectors (well over 100 part numbers in this connector family are available for immediate shipment from our Same Day Inventory program), and Glenair MIL-Qualified 29504/4 and /5 termini (these MIL-Qualified termini and their COTS equivalent part numbers are also available from our Same Day Inventory program). Glenair-built fiber optic cables connect critical systems throughout the Joint Strike Fighter.

To keep these fiber cable assemblies and other fiber lines running at top performance, regular testing is required. The standard way to test for contamination or scratches on fiber end faces and termini is to use a complicated test harness. This testing process can be time-consuming and expensive. Thanks to Glenair’s Test Probes, Adaptors, Calibrators, and Handheld Inspection Systems, all in use on JSF, evaluation of fiber and termini condition can be handled on the plane instead of in the lab or back at the factory. Cables are tested and cleaned in place, saving hours of removal and reinstallation time.

Glenair is proud to have been chosen to "light up" the Joint Strike Fighter with our extensive family of fiber optic connectors, termini, cables, and test equipment.

Many front-line fighter aircraft are now integrating fiber optic media into their avionic, flight control and computer systems. The advantages include EMI immunity and of course reduced size and weight. The ability to more easily accomodate future bandwidth requirements as well as the ability to incorporate redundant fibers for improved safety and reliability are important additional consideration.

Glenair is the only manufacturer of tactical fiber optic interconnect systems to commit resources to produce such a broad spectrum of connection systems, backshell accessories and assembly tooling. The high-reliability interconnect systems we produced for the Joint Strike Fighter exactly meet the requirements of the U.S. Air Force, Navy, and Marines as well as the U.K. Royal Navy. They also demonstrate Glenair's capability to "over-serve" our customers with outstanding product designs, customer service and product availability.

  Glenair QwikConnect Navigator  
Previous
Next

Home Same-Day RFQ Product Sales and Services QuikConnect: What's New at Glenair Feedback