Quick-Disconnect, High-Current, Harsh-Environment Power Connectors for Rugged Mil-Aero Applications
Protect Circuits with Series 970 PowerTrip® Connectors
Series 970
Series 970 connectors fill the need for a military-grade harsh environment power connector with improved mechanical, environmental and electrical performance. PowerTrip® delivers reduced size and weight compared to lower-density 5015 type power connectors. Featuring triple-start mating threads, crimp rear-release contacts, IP68 environmental sealing, and improved EMI protection, PowerTrip® is ideal for power distribution units, hybrid electric drives, motors, and other high current applications.
Fast, easy mating with triple-start ACME thread: 360° turn for full mating
Reduced size and weight compared to conventional industrial and/or aerospace solutions
LouverBand sockets for improved current ratings; up to 2000 mating cycles
Ratcheting coupling nut for secure mating and high vibration resistance
Operating temperature -65° C to +200° C
IP68+ environmental sealing, 6 ft. for 48 hrs.
Powerline Filters
Powerline filters suited for filtering DC and AC mains services are typically designed to incorporate both common-mode and differential-mode filters (line-to-line). Common mode chokes capable of screening both incoming and outgoing noise and transients are ideally suited for incorporation in Series 970 PowerTrip® filter connectors. All multiple-line filters employ modern filter elements incorporating compensating inductors or coupled chokes. PowerTrip powerline filters are typically supplied as made-to-order (bespoke) solutions. Please contact the factory for application engineering assistance.
970-001 plug has accessory thread for attaching strain relief clamps, backshells or adapters. Coupling threads are triple-start ACME quick-disconnect. EMI protected with ground spring. Self-locking coupling nut resists loosening under vibration. Aluminum or stainless steel plug has five polarizing keys. Crimp rear-release contacts are packaged with connector. PowerTrip connectors feature low resistance LouverBand contacts and are sealed to withstand extreme environments.
970-011 plug has integral banding platform and groove for shrink boot. Terminate cable shield directly to connector with Band-Master ATS banding strap, sold separately. Coupling threads are triple-start ACME quick-disconnect. EMI protected with ground spring. Self-locking coupling nut resists loosening under vibration. Crimp rear-release contacts are packaged with connector. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-005 cable-mount receptacle has accessory thread for attaching strain relief clamps, backshells or adapters. Coupling threads are triple-start ACME quick-disconnect. EMI protected with ground spring on plug. Aluminum or stainless steel shell has five polarizing keyways. Crimp rear-release contacts are packaged with connector. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-033 cable mount receptacle has integral banding platform. Terminate cable shield directly to connector with Band-Master ATS® banding strap, sold separately. Coupling threads are triple-start ACME quick-disconnect. EMI protected with ground spring on mating plug. Aluminum or stainless steel shell has five polarizing keyways. Crimp rear-release contacts are packaged with connector. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
Save cost and reduce leadtime with overmolded TurboFlex® power distribution cordsets.
Ultra-flexible conductors are constructed from high strand-count rope lay copper wire. These highly flexible conductors, combined with Glenair's high-performance jacketing result in cables ideally suited for applications where flexibility, durability, and weight reduction are required.
Amazingly durable — especially in cold weather — TurboFlex cable is jacketed with Glenair's innovative Duralectric® insulation compound that provides outstanding resistance to temperature extremes, ozone exposure, caustic chemicals including jet fuel, gamma radiation, and other forms of environmental and mechanical damage.
Long life and performance are critical in power distribution applications. TurboFlex,with its flexible conductors and durable jacketing delivers both.
970-003 square flange receptacle has accessory thread for attaching cable clamp, backshell or adapter. Coupling threads are triple-start ACME quick-disconnect. EMI protected with ground spring on plug. Aluminum or stainless steel shell has five polarizing keyways. Optional self-locking clinch nuts for easier installation. Crimp rear-release contacts are packaged with connector. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-032 square flange receptacle has integral banding platform. Terminate cable shield directly to connector with Band-Master ATS® banding strap, sold separately. Coupling threads are triple-start ACME quick-disconnect. EMI protected with ground spring on plug. Aluminum or stainless steel shell has five polarizing keyways. Optional self-locking clinch nuts for easier installation. Crimp rear-release contacts are packaged with connector. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-009 square flange receptacle has shortened rear length for use in limited clearance applications. The accessory threads are removed and the rear grommet is replaced with a thinner wire separator (not immersion rated). Coupling threads are triple-start ACME quick-disconnect. Optional self-locking clinch nuts for easier installation. Crimp rear-release contacts are packaged with connector. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-013 square flange receptacle has O-ring and shortened rear length for use in limited clearance applications. The rear grommet is replaced with a thin wire separator (not immersion rated). Coupling threads are triple-start ACME quick-disconnect. Optional self-locking clinch nuts for easier installation. Crimp rear-release contacts are packaged with connector. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-008 square flange receptacle has printed circuit terminals. Available for insert arrangements with size #8 contacts. Terminals are non-removable and are sealed with RTV silicone. Coupling threads are triple-start ACME quick-disconnect. Optional self-locking clinch nuts for easier installation. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-004 jam nut receptacle has accessory thread for attaching cable clamp, backshell or adapter. Coupling threads are triple-start ACME quick-disconnect. EMI protected with ground spring on plug. Aluminum or stainless steel shell has five polarizing keyways. Crimp rear-release contacts are packaged with connector. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-031 jam nut receptacle has integral banding platform. Terminate cable shield directly to connector with Band-Master ATS® banding strap, sold separately. Coupling threads are triple-start ACME quick-disconnect. EMI protected with ground spring on plug. Aluminum or stainless steel shell has five polarizing keyways. Crimp rear-release contacts are packaged with connector. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-010 jam nut receptacle has reduced rear length for use in limited clearance applications. The accessory threads are removed and the rear grommet is replaced with a thinner wire separator (not immersion rated). Coupling threads are triple-start ACME quick-disconnect. Crimp rear-release contacts are packaged with connector. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-006 bulkhead feed-thru jam nut receptacle
has pin contacts on one side and socket contacts on the other side. Mount to bulkhead and attach mating plug connectors to both sides. Aluminum or stainless steel shell has five polarizing keyways. Coupling threads are triple-start ACME type. Contacts are factory-installed and are not removable. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-012 hermetic receptacle has stainless steel shell, fused glass insulator and iron-nickel alloy contacts. Contacts are three types: solder cup, bus bar or lug termination. Coupling threads are triple-start ACME quick-disconnect. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-030 hermetic receptacle has stainless steel shell, fused glass insulator and iron-nickel alloy solder cup contacts. Square flange shell has fluorosilicone O-ring for rear panel mounting. Coupling threads are triple-start ACME quick-disconnect. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-038 hermetic receptacle has stainless steel shell, fused glass insulator and iron-nickel alloy contacts. Crimp, rear-release contacts are packaged with connector body. Coupling threads are triple-start ACME quick-disconnect. Accessory threads accept Adapter Code P backshells and clamps. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-025 hermetic receptacle has stainless steel shell, fused glass insulator and iron-nickel alloy contacts. Contacts are three types: solder cup, bus bar or lug termination. Coupling threads are triple-start ACME quick-disconnect. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-041 jam nut hermetic bulkhead feedthrough receptacle accepts plugs on both sides. Code Red sealing process yields higher current rating and lighter weight compared to glass-sealed hermetic versions. Coupling threads are triple-start ACME quick-disconnect. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-007 bulkhead feed-thru receptacle has stainless steel shell, fused glass insulator and nickel-iron alloy contacts. Contacts are pin on one side and socket on the opposite side. Attach plug connector to both sides. Coupling threads are triple-start ACME quick-disconnect. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
970-026 feed-thru receptacle with double panel O-ring has stainless steel shell, fused glass insulator and nickel-iron alloy contacts. Contacts are pin on one side and socket on the opposite side. Attach plug connector to both sides. Coupling threads are triple-start ACME quick-disconnect. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
240-970 receptacle has planar array ceramic capacitors for Type C filtering. Accessory thread for attaching strain relief clamps, backshells or adapters. Solder cup contacts are non-removable. Panel mount styles include jam nut and square flange. Coupling threads are triple-start ACME quick-disconnect. PowerTrip connectors feature low resistance LouverBand contacts and are designed to withstand extreme environments.
Series 970 PowerTrip® contacts for size 16 through 2/0 wire. Size 8, 4, 1/0, and 2/0 contacts are high conductivity copper alloy (IACS >90%) with silver or gold plating. Size #12 and #16 contacts are copper alloy with gold finish. Size 2/0, 1/0, 4 and 8 socket contacts feature low resistance, high durability LouverBand springs. Terminate to wire with standard crimp tools. Contacts are snap-in, rear-release and meet the performance requirements of SAE AS39029.
850-311/312 contacts are used to attach PowerTrip connectors directly to bus bars and jumpers. Two contact types: Style A has internal thread, style C has lug. Contacts are compatible with Series 970 PowerTrip connectors. Contacts snap into connector body and can be removed using standard Series 970 insertion/extraction tools. High conductivity copper alloy, gold or silver plated.
Band-Master ATS® Terminate cable braid shield with stainless steel Band-Master ATS® bands. Install band with hand tool or bench-mounted pneumatic tool. Bands are available in three widths: Standard (.24 inch), Micro (.12 inch) and Nano (.075 inch). Slim Standard and Micro Slim bands have reduced thickness for weight reduction. Hardened steel Micro-Max bands have 60% more tensile strength than standard Micro bands. Available flat or pre-coiled, bands are 304 series stainless steel, passivated.
Holding tool prevents rotation of connector when installing backshell or adapter. 3/8" square drive. Fits Series 970 PowerTrip® connectors. Heat-treated steel with nickel plating.
620PS076 heavy-duty clamp fits Glenair Series 970 PowerTrip® connectors. Anti-decoupling mechanism provides audible detented coupling and prevents backoff under high vibration. Saddles have self-locking stainless steel clinch nuts. Rigid dielectric bushing provides additional wire support (not available for all insert patterns). Full radius saddles are intended to be fully closed (bottomed onto frame).
Self-locking, adjustable arms. 870P001 Swing-Arm saddle clamp fits Glenair Series 970 PowerTrip connectors. Use with unshielded wire bundles. Adjustable arms pivot to 0°, 45° or 90° positions. Self-locking hardware. Optional Delrin bushing provides extra wire support. Available in aluminum or stainless steel.
310P*001 shrink boot adapter fits Series 970 PowerTrip Connectors. Use with unshielded cable. Adapter has groove for lipped shrink boot. Self-locking coupling nut has ratchet mechanism to prevent loosening under vibration. Supplied as adapter only or with shrink boot. Aluminum or stainless steel, silicone O-ring, thermoplastic ratchet spring. SST adapter has SST ratchet spring.
770-003S heatshrink boot provides strain relief and environmental protection. Shape-memory polymer returns to as-molded shape when heat is applied. Boot has “lip” to fit into adapter boot groove. Semi-rigid high performance elastomer or non-halogenated flame-retartant polyolefin for use where limited fire hazard is required.
370P*024 environmental backshell fits Glenair Series 970 PowerTrip connectors. For use with unshielded jacketed cable. Strain relief styles include saddle clamp or low profile nut. Anti-decoupling mechanism provides audible detented coupling and prevents backoff under high vibration. Available in aluminum or stainless steel.
380P*105 EMI backshell fits Glenair Series 970 PowerTrip connectors. For use with shielded cable. Cone-and-ring shield termination with two ground rings. Non-environmental. Anti-decoupling mechanism provides audible detented coupling and prevents backoff under high vibration. Type H heavy duty saddle clamp has stainless steel telescoping fillister head screws and lockwashers. Available in aluminum or stainless steel.
390P*055 EMI + environmental backshell fits Glenair Series 970 PowerTrip connectors. For use with shielded jacketed cable. Cone-and-ring shield termination with two ground rings. Splined M28840-type connector coupling. Anti-decoupling mechanism provides audible detented coupling and prevents backoff under high vibration. Type H heavy duty saddle clamp has stainless steel telescoping fillister head screws and lockwashers. Meets AS85049 Category 1A water immersion (6 ft/48 hrs). Available in aluminum or stainless steel.
440P*069 banding backshell fits Glenair Series 970 PowerTrip connectors. Anti-decoupling mechanism provides audible detented coupling and prevents backoff under high vibration. Terminate braid shield with optional band strap. Shrink boot provides environmental protection and strain relief. Aluminum version has thermoplastic detent spring, stainless steel version has stainless steel detent spring.
Heavy duty 390PS036 backshell fits Glenair Series 970 PowerTrip connectors. For use with shielded jacketed cable. Cone-and-ring shield termination with two ground rings. Splined M28840-type connector coupling. Withstands MIL-S-901 Grade A high impact shock. Type H saddle clamp has stainless steel telescoping fillister head screws and lockwashers. Meets AS85049 Category 1A water immersion (6 ft/48 hrs). Available in aluminum or stainless steel.
Heavy duty 390PS086 backshell with stainless steel wire mesh cordgrip fits Glenair Series 970 PowerTrip connectors. For use with shielded jacketed cable. Cone-and-ring shield termination. Withstands MIL-S-901 Grade A high impact shock. Type H saddle clamp has stainless steel telescoping fillister head screws and lockwashers. Meets AS85049 Category 1A water immersion (6 ft/48 hrs).
Neoprene, silicone or fluorosilicone. 780-001 cover fits Series 970 PowerTrip plug connectors. Rugged molded rubber "Mr. Bean" cover slides over connector coupling nut to protect from damage. Four material choices: black neoprene, carbon-filled conductive black neoprene, red silicone or blue fluorosilicone. Attach cover with nylon rope. Attachment choices include cable tie, slip knot or stainless steel ring. Non-environmental.
Neoprene, silicone or fluorosilicone.780-002 cover fits Series 970 PowerTrip receptacle connectors. Rugged molded rubber "Mr. Bean" protects connector from damage. Four material choices: black neoprene, carbon-filled conductive black neoprene, red silicone or blue fluorosilicone. Attach cover with nylon rope. Attachment choices include cable tie, slip knot or stainless steel ring. Non-environmental.
Flange mount gaskets protect equipment from moisture ingress and contamination. Conductive gaskets reduce EMI problems. These die-cut elastomeric gaskets fit Series 970 square flange receptacles.
Self-Locking 809-532 jam nut fits Series 970 receptacles. Jam nut has three Vespel® inserts installed with RTV sealant. Originally used on manned space vehicles, this jam nut eliminates the need for safety wire or threadlocking compound. Nut has groove for attaching a tether if required.
® Vespel is a registered trademark of Dupont Polymers, Inc.
