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How to Select the Proper Backshell
The key to successful backshell selection is proper product application. To do this, a complete description of the backshell's intended use is required. The more complex the application is, the more detailed the questions become. The following are basic application requirements:
- Connector type; part number
- Cable or wire bundle diameter, including detailed description of cable make-up.
- Intended environment; shipboard, space, airframe, ground support, etc.
- Restrictions; size, shape, weight, etc.
- Performance required; strain-relief, water-tight, moisture-resistant, shield termination, working room, repairable, potted or molded, light, medium or heavy duty product performance per MIL-C-85049 or a MS product required.
Shield terminating backshells require detailed cable construction description, and application definition. There is no panacea to shield terminations, or any one method that meets a majority of requirements. Band-it bands are the most universal termination method. However, bands require special tools to install. Backshell manufacturers have several designs to meet each requirement. The following are the basic or common designs:
- Multiple conical rings
- Single conical ring, internal chamfer seat
- Castellated or splined ring
- Lampbase thread ring
- Crimp ring
- Radial compression spring
- Magformed or crimp ring with shield sock and shrink boot
- Band-it Bands
All of the basic shield ring designs have specific uses and are manufactured by Glenair, Inc. The one you select depends on many factors. Costs, repairability, shield type, shield effectiveness, shield termination method, shield construction, shield combinations, cable type, cable jacket thickness, cable diameter tolerance, product performance, weight, working room, temperature, shock, vibration, strain-relief, dissimilar metals, corrosion, etc. The primary factor is cable construction--what type of shield is being terminated, where is the shield or combination of shields located within the cable or wire bundle, and type of outer jacket construction are key factors. Customer preference, established methods and practices, tradition, manual skill level and inspection must also be considered.
Standard Shield Termination Design
Multiple Conical Rings
Single Conical Rings
Crimp Ring and Banding Terminations
Special Application
Basic Backshell Configurations
Strain-Relief Clamps Used on Backshells
Strain-Relief Clamps Used on Connectors
Basic Backshell Configurations - Shapes
Standard Shield Termination Design
| Multiple Conical Rings |
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380-001
Dual Ring, C-Bore
Heavy Duty
MIL-C-85049/23,/24,/25
Overall Shield |
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380-086
Dual Ring, C-Bore
Heavy Duty
Individual and/or Overall Shield |
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380-018
Triple Ring, C-Bore
Medium Duty
Individual and/or Overall Shield |
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380-071
Internal Ring
Heavy Duty
MIL-C-28840/6
Individual and/or Overall Shield |
| Single Conical Rings |
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380-013
Single Ring
General Duty
Individual or Overall Shields |
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380-007
Single Cone Ring
Medium Duty
MIL-C-85049/17,/19,/36
Overall Shield |
| Crimp Ring and Banding Terminations |
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440-032
Crimp Ring
Medium Duty
M85049/26
Overall Shield |
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319-001
Medium Duty
Overall Shield |
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440-030
Medium Duty
M85049/82 - M85049/90
Overall Shield |
| Special Application |
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311-001
General Duty
Overall Shield |
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460-001
General Duty
Overall Shield |
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470-005
General Duty
Individual and Overall Shield |
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400-001
Light Duty
Individual Shield |
Basic Backshell Configurations
| Strain Relief Clamps Used on Backshells |
MIL-C-85049/41
MS3057A Clamp |
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Proprietary
Light-Weight
Clamp |
MIL-C-85049/42
MS3057D Clamp |
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Proprietary
G61911 Clamp |
| Proprietary Cable Grip |
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Basic Backshell Configurations - Shapes
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